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公开(公告)号：US5538757A
公开(公告)日：1996-07-23
申请号：US361749
申请日：1994-12-22
CPC分类号： B32B27/12 , B32B37/0007 , B32B2305/18 , B32B2309/10
摘要： A thermoplastic composite material may be formed by supplying the thermoplastic material to the opposite surfaces of the fabric material and by then passing the resultant material through the spaces between progressive pairs of rollers. The rollers in each progressive pair have a decreased spacing relative to the rollers in the previous pair so as to squeeze the thermoplastic material into the interstices between the fabric threads without compressing the fabric material. The resultant material may also be moved in a tortuous path, such as formed by a pair of rollers defining an S-configuration relative to the resultant material, to engage the opposite surfaces of the resultant material and squeeze air from the resultant material without compressing the fabric.
摘要翻译： 热塑性复合材料可以通过将热塑性材料供应到织物材料的相对表面，然后使得到的材料通过渐进的辊对之间的空间来形成。 每个渐进对中的辊相对于前一对中的辊具有减小的间隔，以便将热塑性材料挤压到织物线之间的间隙中而不压缩织物材料。 所得到的材料也可以在曲折的路径中移动，例如由相对于所得材料限定S形结构的一对辊形成，以使所得材料的相对表面接合并从所得材料挤压空气，而不压缩 布。
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2.发明授权Shoe sole constructed of composite thermoplastic material including a compliant layer 失效鞋底由复合热塑性材料构成，包括柔顺层
公开(公告)号：US5390430A
公开(公告)日：1995-02-21
申请号：US267185
申请日：1994-06-28
申请人： Douglas R. Fitchmun , Niran Perera
发明人： Douglas R. Fitchmun , Niran Perera
CPC分类号： B32B27/12 , Y10T428/2495 , Y10T442/365 , Y10T442/67 , Y10T442/671
摘要： A thermoformable thermoplastic composite material has a core sufficiently thick to provide for a shaping of the composite material at an elevated temperature to any desired configuration. Layers of a fabric material disposed on opposite sides of the core may be formed of glass, carbon or aramid and from woven fibers, unidirectional or chopped fibers or random strand mats. The fabric layers are sufficiently thick to impart strength and rigidity to the composite material. Layers of a thermoplastic thermoformable resin material may be disposed on the fabric layers. The thermoplastic layers impregnate the fabric layers, bond the fabric layers to the core and provide a smooth external surface to the composite material. The core is preferably thinner than the combined thicknesses of the fabric layers and the thermoplastic layers. For example, the thickness of each fabric layer may be 0.008"-0.009", of each thermoplastic layer may be 0.0005"-0.002" and of the thermoplastic composite material may be 0.035"-0.060". A thermoplastic layer of an elastomer such as urethane is bonded to one of the thermoplastic layers with a thickness of approximately 0.010"-0.020" to impart abrasion resistance and high impact strength to the thermoplastic composite material. The composite material may illustratively be disposed externally in the sole of a shoe with the elastomer facing outwardly.
摘要翻译： 可热成形的热塑性复合材料具有足够厚的芯以提供将复合材料在升高的温度下成形为任何所需的构型。 设置在芯的相对侧上的织物材料的层可以由玻璃，碳或芳族聚酰胺和织造纤维，单向或短切的纤维或随机链条垫片形成。 织物层足够厚以赋予复合材料强度和刚性。 热塑性可热成型树脂材料的层可以设置在织物层上。 热塑性层浸渍织物层，将织物层粘合到芯上，并为复合材料提供光滑的外表面。 芯优选比织物层和热塑性层的组合厚度薄。 例如，每个织物层的厚度可以为0.008“至0.009”，每个热塑性层的厚度可以为0.0005“-2.002”，热塑性复合材料的厚度可以为0.035“至0.060”。 诸如氨基甲酸乙酯的弹性体的热塑性层被结合到热塑性层之一，其厚度约为0.010“至0.020”，以赋予热塑性复合材料耐磨性和高冲击强度。 复合材料可以示例性地布置在鞋的鞋底中，弹性体面向外。
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3.发明授权
公开(公告)号：US5354604A
公开(公告)日：1994-10-11
申请号：US731640
申请日：1991-07-17
CPC分类号： B32B27/12 , Y10T428/2495 , Y10T428/249953 , Y10T428/249992 , Y10T428/26 , Y10T428/269 , Y10T442/3594 , Y10T442/3642 , Y10T442/365 , Y10T442/3854 , Y10T442/387 , Y10T442/3911 , Y10T442/67 , Y10T442/671
摘要： A thermoplastic resin defines a core of a thermoformable thermoplastic composite material. The core is sufficiently thick to provide for a shaping of the composite material at an elevated temperature to any desired configuration. First and second layers of fabric material are disposed on opposite sides of the core. The fabric material may be formed of glass, carbon or aramid and may be formed from woven fibers, unidirectional or chopped fibers or random strand mats. The fabric layers have a thickness sufficient to impart strength and rigidity to the fabric material. Layers of a thermoplastic thermoformable resin material may be disposed on the layers of the fabric material. The thermoplastic layers impregnate the fabric layers, bond the fabric layers to the core and provide a smooth external surface to the composite material. The thermoplastic layers are of a sufficient thickness to maximize the flexural load strength of the composite material and to eliminate the formation of any rippling or buckling of the composite material. The core and the additional resin layers may be an acrylic, a polycarbonate or ABS. The core may be thicker than the combined thicknesses of the fabric layers and the thermoplastic layers. For example, each of the fabric layers may have a thickness in the order of eight mils (0.008" ) to nine mils (0.009" ). The thickness of each of the thermoplastic layers may be in the order of seven mils (0.007" ) to nine mils (0.009" ). The thickness of the thermoplastic composite material may be in the order of eighty five mils (0.085" ) to one hundred and twenty five mils (0.125" ).
摘要翻译： 热塑性树脂限定可热成形的热塑性复合材料的芯。 芯足够厚以提供复合材料在升高的温度下成形为任何所需的构型。 第一和第二层织物材料设置在芯的相对侧上。 织物材料可以由玻璃，碳或芳族聚酰胺形成，并且可由编织纤维，单向或短切纤维或随机链条垫形成。 织物层具有足以赋予织物材料强度和刚性的厚度。 热塑性可热成型树脂材料的层可以设置在织物材料的层上。 热塑性层浸渍织物层，将织物层粘合到芯上，并为复合材料提供光滑的外表面。 热塑性层具有足够的厚度以最大化复合材料的弯曲载荷强度并消除复合材料的任何起皱或翘曲的形成。 芯和附加树脂层可以是丙烯酸，聚碳酸酯或ABS。 芯可以比织物层和热塑性层的组合厚度厚。 例如，每个织物层可以具有8密耳（0.008“）至9密耳（0.009”）的量级。 每个热塑性层的厚度可以为7密耳（0.007“）至9密耳（0.009”）的数量级。 热塑性复合材料的厚度可以是八十五密耳（0.085“）到十二点二五密耳（0.125”）的数量级。
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4.发明授权
公开(公告)号：US5571607A
公开(公告)日：1996-11-05
申请号：US285062
申请日：1994-08-03
CPC分类号： B32B27/12 , Y10T428/2495 , Y10T428/249953 , Y10T428/249992 , Y10T428/26 , Y10T428/269 , Y10T442/3594 , Y10T442/3642 , Y10T442/365 , Y10T442/3854 , Y10T442/387 , Y10T442/3911 , Y10T442/67 , Y10T442/671
摘要： A thermoplastic resin defines a core of a thermoformable thermoplastic composite material. The core is sufficiently thick to provide for a shaping of the composite material at an elevated temperature to any desired configuration. First and second layers of fabric material are disposed on opposite sides of the core. The fabric material may be formed of glass, carbon or aramid and may be formed from woven fibers, unidirectional or chopped fibers or random strand mats. The fabric layers have a thickness sufficient to impart strength and rigidity to the fabric material. Layers of a thermoplastic thermoformable resin material may be disposed on the layers of the fabric material. The thermoplastic layers impregnate the fabric layers, bond the fabric layers to the core and provide a smooth external surface to the composite material. The thermoplastic layers are of a sufficient thickness to maximize the flexural load strength of the composite material and to eliminate the formation of any rippling or buckling of the composite material. The core and the additional resin layers may be an acrylic, a polycarbonate or ABS. The core may be thicker than the combined thicknesses of the fabric layers and the thermoplastic layers. For example, each of the fabric layers may have a thickness in the order of eight mils (0,008") to nine mils (0,009"). The thickness of each of the thermoplastic layers may be in the order of seven mils (0,007") to nine mils (0.009"). The thickness of the thermoplastic composite material may be in the order of eighty five mils (0.085") to one hundred and twenty five mils (0. 125") .
摘要翻译： 热塑性树脂限定可热成形的热塑性复合材料的芯。 芯足够厚以提供复合材料在升高的温度下成形为任何所需的构型。 第一和第二层织物材料设置在芯的相对侧上。 织物材料可以由玻璃，碳或芳族聚酰胺形成，并且可由编织纤维，单向或短切纤维或随机链条垫形成。 织物层具有足以赋予织物材料强度和刚性的厚度。 热塑性可热成型树脂材料的层可以设置在织物材料的层上。 热塑性层浸渍织物层，将织物层粘合到芯上，并为复合材料提供光滑的外表面。 热塑性层具有足够的厚度以最大化复合材料的弯曲载荷强度并消除复合材料的任何起皱或翘曲的形成。 芯和附加树脂层可以是丙烯酸，聚碳酸酯或ABS。 芯可以比织物层和热塑性层的组合厚度厚。 例如，每个织物层可具有8密耳（0,008“）至9密耳（009”）的量级。 每个热塑性层的厚度可以为7密耳（0.007“）至9密耳（0.009”）的量级。 热塑性复合材料的厚度可以为八十五密耳（0.085“）至一百二十五密耳（0.125”）的数量级。
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5.发明授权
公开(公告)号：US5525412A
公开(公告)日：1996-06-11
申请号：US285061
申请日：1994-08-03
CPC分类号： B32B27/12 , Y10T428/2495 , Y10T428/249953 , Y10T428/249992 , Y10T428/26 , Y10T428/269 , Y10T442/3594 , Y10T442/3642 , Y10T442/365 , Y10T442/3854 , Y10T442/387 , Y10T442/3911 , Y10T442/67 , Y10T442/671
摘要： A thermoplastic resin defines a core of a thermoformable thermoplastic composite material. The core is sufficiently thick to provide for a shaping of the composite material at an elevated temperature to any desired configuration. First and second layers of fabric material are disposed on opposite sides of the core. The fabric material may be formed of glass, carbon or aramid and may be formed from woven fibers, unidirectional or chopped fibers or random strand mats. The fabric layers have a thickness sufficient to impart strength and rigidity to the fabric material. Layers of a thermoplastic thermoformable resin material may be disposed on the layers of the fabric material. The thermoplastic layers impregnate the fabric layers, bond the fabric layers to the core and provide a smooth external surface to the composite material. The thermoplastic layers are of a sufficient thickness to maximize the flexural load strength of the composite material and to eliminate the formation of any rippling or buckling of the composite material. The core and the additional resin layers may be an acrylic, a polycarbonate or ABS. The core may be thicker than the combined thicknesses of the fabric layers and the thermoplastic layers. For example, each of the fabric layers may have a thickness in the order of eight mils (0.008") to nine mils (0.009"). The thickness of each of the thermoplastic layers may be in the order of seven mils (0.007") to nine mils (0.009"). The thickness of the thermoplastic composite material may be in the order of eighty five mils (0.085") to one hundred and twenty five mils (0.125").
摘要翻译： 热塑性树脂限定可热成形的热塑性复合材料的芯。 芯足够厚以提供复合材料在升高的温度下成形为任何所需的构型。 第一和第二层织物材料设置在芯的相对侧上。 织物材料可以由玻璃，碳或芳族聚酰胺形成，并且可由编织纤维，单向或短切纤维或随机链条垫形成。 织物层具有足以赋予织物材料强度和刚性的厚度。 热塑性可热成型树脂材料的层可以设置在织物材料的层上。 热塑性层浸渍织物层，将织物层粘合到芯上，并为复合材料提供光滑的外表面。 热塑性层具有足够的厚度以最大化复合材料的弯曲载荷强度并消除复合材料的任何起皱或翘曲的形成。 芯和附加树脂层可以是丙烯酸，聚碳酸酯或ABS。 芯可以比织物层和热塑性层的组合厚度厚。 例如，每个织物层可以具有8密耳（0.008“）至9密耳（0.009”）的量级。 每个热塑性层的厚度可以为7密耳（0.007“）至9密耳（0.009”）的数量级。 热塑性复合材料的厚度可以是八十五密耳（0.085“）到十二点二五密耳（0.125”）的数量级。
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公开(公告)号：US5338600A
公开(公告)日：1994-08-16
申请号：US746740
申请日：1991-08-19
申请人： Douglas R. Fitchmun , Niran Perera
发明人： Douglas R. Fitchmun , Niran Perera
CPC分类号： B32B27/12 , Y10T428/2495 , Y10T442/365 , Y10T442/67 , Y10T442/671
摘要： A thermoformable thermoplastic composite material has a core sufficiently thick to provide for a shaping of the composite material at an elevated temperature to any desired configuration. Layers of a fabric material disposed on opposite sides of the core may be formed of glass, carbon or aramid and from woven fibers, unidirectional or chopped fibers or random strand mats. The fabric layers are sufficiently thick to impart strength and rigidity to the composite material. Layers of a thermoplastic thermoformable resin material may be disposed on the fabric layers. The thermoplastic layers impregnate the fabric layers, bond the fabric layers to the core and provide a smooth external surface to the composite material. The core is preferably thinner than the combined thicknesses of the fabric layers and the thermoplastic layers. For example, the thickness of each fabric layer may be 0.008"-0.009" of each thermoplastic layer may be 0.0005"-0.002" and of the thermoplastic composite material may be 0.035"-0.060". A thermoplastic layer of an elastomer such as urethane is bonded to one of the thermoplastic layers with a thickness of approximately 0.010"-0.020" to impart abrasion resistance and high impact strength to the thermoplastic composite material. The composite material may illustratively be disposed externally in the sole of a shoe with the elastomer facing outwardly.
摘要翻译： 可热成形的热塑性复合材料具有足够厚的芯以提供将复合材料在升高的温度下成形为任何所需的构型。 设置在芯的相对侧上的织物材料的层可以由玻璃，碳或芳族聚酰胺和织造纤维，单向或短切的纤维或随机链条垫片形成。 织物层足够厚以赋予复合材料强度和刚性。 热塑性可热成型树脂材料的层可以设置在织物层上。 热塑性层浸渍织物层，将织物层粘合到芯上，并为复合材料提供光滑的外表面。 芯优选比织物层和热塑性层的组合厚度薄。 例如，每个织物层的厚度可以为每个热塑性层的0.008“ - 0.009”，可以为0.0005“ - 0.002”，热塑性复合材料的厚度可以为0.035“-0.060”。 诸如氨基甲酸乙酯的弹性体的热塑性层被结合到热塑性层之一，其厚度约为0.010“至0.020”，以赋予热塑性复合材料耐磨性和高冲击强度。 复合材料可以示例性地布置在鞋的鞋底中，弹性体面向外。
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