SUPERHARD CONSTRUCTIONS AND METHODS OF MAKING SAME

    公开(公告)号:US20230202847A1

    公开(公告)日:2023-06-29

    申请号:US18172473

    申请日:2023-02-22

    IPC分类号: C01B33/023 C01B33/037

    CPC分类号: C01B33/023 C01B33/037

    摘要: A super hard polycrystalline construction is disclosed as comprising a first region comprising a body of thermally stable polycrystalline diamond material comprising a plurality of intergrown grains of diamond material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface. The interface comprises at least a portion having an uneven topology, and the third region comprises a diamond composite material including a first phase comprising a plurality of non-intergrown super hard grains, said super hard grains comprising diamond grains; and a matrix material. The superhard material and matrix material of the third region form a diamond composite material which is more acid resistant than polycrystalline diamond material having a binder-catalyst phase comprising cobalt, and/or more acid resistant than cemented tungsten carbide material.

    SUPERHARD CONSTRUCTIONS AND METHODS OF MAKING SAME

    公开(公告)号:US20220371962A1

    公开(公告)日:2022-11-24

    申请号:US17559133

    申请日:2021-12-22

    IPC分类号: C04B35/528 B24D3/04

    摘要: A polycrystalline super hard construction is disclosed having a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, the polycrystalline super hard material comprising a plurality of grains of super hard material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the interface comprising a portion having an uneven topology and a substantially planar portion, the third region comprising a composite material including a first phase comprising a plurality of non-intergrown diamond grains, and a matrix material.

    SUPERHARD CONSTRUCTIONS AND METHODS OF MAKING SAME

    公开(公告)号:US20190337857A1

    公开(公告)日:2019-11-07

    申请号:US16474321

    申请日:2017-12-28

    摘要: A polycrystalline super hard construction is disclosed having a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, the polycrystalline super hard material comprising a plurality of grains of super hard material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the interface comprising a portion having an uneven topology and a substantially planar portion, the third region comprising a composite material including a first phase comprising a plurality of non-intergrown diamond grains, and a matrix material.

    SUPERHARD CONSTRUCTIONS AND METHODS OF MAKING SAME

    公开(公告)号:US20190337855A1

    公开(公告)日:2019-11-07

    申请号:US16474290

    申请日:2017-12-28

    摘要: A super hard polycrystalline construction has a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, said polycrystalline super hard material comprising a plurality of intergrown grains of super hard material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the interface comprising at least a portion having an uneven topology, the third region comprising a composite material having a first phase comprising a plurality of non-intergrown grains of super hard material, and a matrix material, the third region having a wear resistance at least three times less than sintered polycrystalline diamond material having the same average grain size of diamond grains as the super hard grains in the third region.