Abstract:
Refractory slurry for use in coating a foam cluster to provide a foam pattern for lost foam casting is provided. The slurry includes a catalyst capable of catalyzing reactions for vaporizing the foam cluster. A foam pattern with a refractory coating including the catalyst and processes for preparing the foam pattern and using the foam pattern are also provided.
Abstract:
A ductile iron composition including, by weight: about 3.1% to about 3.6% C; about 3.5% to about 4.0% Si; about 0.035% to about 0.050% Mg; about 0.001% to about 0.004% Ce; up to about 0.005% Sb; about 0.008% to about 0.016% S; up to about 0.04% P; up to about 0.3% Mn; and balance iron and incidental impurities; The ductile iron composition includes a ratio of Sb/Ce greater than or equal to about 1.25, has a ferritic microstructure and graphite nodules, and greater than about 65% of the graphite nodules having a highly spherical geometry. A method and apparatus for forming a ductile iron composition are also disclosed.