Abstract:
Platform cooling arrangements in a turbine rotor blade include a feedhole that extends from the suction side slash face to the interior cooling passage, and, one or more branch holes that each extends from the feedhole to the suction side slash face such that coolant flows from the interior cooling passage, through the feedhole to the one or more branch holes and exits the platform along the suction side slash face.
Abstract:
According to one aspect, a fixture for an airfoil shroud having a first end edge, a second end edge, a leading edge, a trailing edge, a radially outer side and a radially inner side with respect to a rotor axis of a bucket having the airfoil shroud is provided. The fixture includes a base plate, a first member extending from the base plate configured to locate and abut the first end edge, a second member extending from the base plate configured to locate and abut a side of a seal rail, a third member extending from the base plate configured to locate and abut the radially outer side of the airfoil shroud and a template recess formed in the base plate proximate the first end edge to define a geometry of a relief cut in the trailing edge of the airfoil shroud.
Abstract:
A method is provided for modifying an airfoil shroud located at a tip of a blade of an airfoil, the airfoil shroud having a first end edge, a second end edge, a leading edge, and a trailing edge. The method includes locating a reference location in the first end edge of the airfoil shroud, the reference location including a portion of a seal rail extending circumferentially from a radially outer surface of the airfoil shroud, and a fillet extending from the radially outer surface and positioned directly adjacent to the seal rail. The method further includes forming a relief cut in the seal rail and fillet without performing a weld process on the airfoil shroud to remove the reference location, and installing the airfoil shroud in a turbomachine directly following forming the relief cut, wherein modifying the airfoil shroud is complete following forming the relief cut.
Abstract:
Methods for modifying a turbine buckets include removing at least an original outer edge for an entire length of the slash face of the turbine bucket and adding a new material to the slash face to build a new outer edge, wherein the new outer edge extends the entire length of the slash face.
Abstract:
The present application provides a method of repairing a turbine blade. The method may include the steps of removing an existing tip cap from the turbine blade in whole or in part, machining the turbine blade to form a machined groove, positioning an insert in the machined groove, welding the insert to the turbine blade, and brazing the turbine blade.
Abstract:
A modification process and modified article are disclosed. The modification process includes locating an area in an article, removing the area by machining to form a machined region, inserting a modification material into the machined region, securing the modification material to the article, machining the modification material flush with a geometry of the article, and applying a coating over at least a portion of the article. Another modification process includes locating an area under a suction side leading edge tip shroud fillet of an airfoil, removing the area by machining to form a hole, inserting a modification material having improved material properties as compared to an original base material into the hole, securing the modification material in place, machining the modification material and the airfoil to form a new fillet contour, and applying a coating over at least a portion of the airfoil. Also disclosed is the modified article.
Abstract:
A system for adaptively machining a shroud of a blade used in a turbomachine is provided. The system may include a computer system including a module(s) configured to: extract geometric location data from a 3D model of the shroud after use in the turbomachine, the 3D model created by digitizing using a digitizing device. The geometric location data includes geometric location data of a hard face plane of the shroud exposed to wear during turbomachine operation and of a non-worn surface adjacent to the hard face plane substantially unexposed to wear during turbomachine operation. Comparing the geometric location data of the non-worn surface from the three-dimensional model to a manufacturing model of the blade determines a change in position of the non-worn surface from use of the blade in the turbomachine. The change in position is used to modify a machining instruction used by a machining device to repair the hard face plane.
Abstract:
According to one aspect of the invention, a method is provided for modifying an airfoil shroud located at a tip of an airfoil of a airfoil, the airfoil shroud having a first end edge, a second end edge, a leading edge and a trailing edge. The method includes locating a reference location in the first end edge of the airfoil shroud, the reference location being proximate a seal rail extending circumferentially from the substantially horizontal surface and forming a relief cut in the airfoil shroud to remove the reference location, wherein a modifying of the airfoil shroud is complete following forming of the relief cut.
Abstract:
A system for adaptively machining a shroud of a blade used in a turbomachine is provided. The system may include a computer system including a module(s) configured to: extract geometric location data from a 3D model of the shroud after use in the turbomachine, the 3D model created by digitizing using a digitizing device. The geometric location data includes geometric location data of a hard face plane of the shroud exposed to wear during turbomachine operation and of a non-worn surface adjacent to the hard face plane substantially unexposed to wear during turbomachine operation. Comparing the geometric location data of the non-worn surface from the three-dimensional model to a manufacturing model of the blade determines a change in position of the non-worn surface from use of the blade in the turbomachine. The change in position is used to modify a machining instruction used by a machining device to repair the hard face plane.
Abstract:
A system and method for virtually inspecting contact gaps of a blade stage of a turbomachine is disclosed. The system may include a digitizing device for obtaining a three-dimensional model of a shroud of each blade of the blade stage. A computer system may include at least one module configured to perform the following steps: extracting a geometric location data of a hard place plane of each shroud from the three-dimensional model; generating a three-dimensional virtual rendering of the shrouds of the blade stage based on the geometric location data and the known dimensions of the blade stage, the three-dimensional virtual rendering including a rendering of contact gaps between adjacent shrouds; and inspecting the blade stage using the three-dimensional virtual rendering.