Method to incorporated skin and core material properties in performance analysis of high pressure die casting aluminum components

    公开(公告)号:US10344358B2

    公开(公告)日:2019-07-09

    申请号:US14547308

    申请日:2014-11-19

    Abstract: A method, device and article of manufacture for determining properties in a high pressure die cast component. Upon receipt of geometric information that corresponds to a location of interest within the component, a ray-triangle intersection relationship is used to calculate a wall thickness of the location of interest; this relationship is simplified by being used in conjunction with an octree-based relationship. One or more calculations are performed to determine a skin thickness based on the calculated wall thickness, and the skin thickness calculations are based on at least one of a logarithmic relationship, a polynomial relationship and a power law relationship. Changes in component shape or size may be taken into consideration to adjust the remaining skin layer thickness, such as that when the as-cast component is exposed to subsequent machining or related post-casting operations. From this, the properties are mapped to allow node-by-node variations in mechanical properties based on whether the node resides in the component skin region or core region.

    MATERIALS PROPERTY PREDICTOR FOR CAST ALUMINUM ALLOYS
    2.
    发明申请
    MATERIALS PROPERTY PREDICTOR FOR CAST ALUMINUM ALLOYS 审中-公开
    材料铝合金材料性能预测

    公开(公告)号:US20160034614A1

    公开(公告)日:2016-02-04

    申请号:US14449324

    申请日:2014-08-01

    Abstract: A device and article of manufacture to predict material properties of a cast aluminum-based component. In one form, a computer-based system includes numerous computation modules programmably cooperative with one another such that upon receipt of data that corresponds to the cast aluminum-based component, the modules provide performance indicia of the material. The modules include a thermodynamic calculation module, a thermal-physical property module, a mechanical property module and a materials selection or alloy design module. The combination of the modules along with known material and geometric databases—in addition to microstructural and defect databases—promotes the generation of materials properties needed for casting design, casting process simulation, CAE nodal property mapping and durability analysis.

    Abstract translation: 用于预测铸铝基部件的材料特性的装置和制品。 在一种形式中,基于计算机的系统包括可编程地彼此协作的许多计算模块,使得在接收到与铸铝基组件相对应的数据时,模块提供材料的性能标记。 模块包括热力学计算模块,热物理属性模块,机械性能模块和材料选择或合金设计模块。 模块与已知材料和几何数据库的组合以及显微结构和缺陷数据库 - 促进了铸造设计,铸造过程模拟,CAE节点属性映射和耐久性分析所需的材料属性的生成。

    METHOD TO INCORPORATE SKIN AND CORE MATERIAL PROPERTIES IN PERFORMANCE ANALYSIS OF HIGH PRESSURE DIE CASTING ALUMINUM COMPONENTS
    5.
    发明申请
    METHOD TO INCORPORATE SKIN AND CORE MATERIAL PROPERTIES IN PERFORMANCE ANALYSIS OF HIGH PRESSURE DIE CASTING ALUMINUM COMPONENTS 审中-公开
    高压成型铝合金组件性能分析中的皮肤和核心材料性质的研究方法

    公开(公告)号:US20160138912A1

    公开(公告)日:2016-05-19

    申请号:US14547308

    申请日:2014-11-19

    CPC classification number: C22C21/02 B22D11/006 G01N2223/628 G06F17/5018

    Abstract: A method, device and article of manufacture for determining properties in a high pressure die cast component. Upon receipt of geometric information that corresponds to a location of interest within the component, a ray-triangle intersection relationship is used to calculate a wall thickness of the location of interest; this relationship is simplified by being used in conjunction with an octree-based relationship. One or more calculations are performed to determine a skin thickness based on the calculated wall thickness, and the skin thickness calculations are based on at least one of a logarithmic relationship, a polynomial relationship and a power law relationship. Changes in component shape or size may be taken into consideration to adjust the remaining skin layer thickness, such as that when the as-cast component is exposed to subsequent machining or related post-casting operations. From this, the properties are mapped to allow node-by-node variations in mechanical properties based on whether the node resides in the component skin region or core region.

    Abstract translation: 一种用于确定高压压铸件中的特性的方法,装置和制品。 在接收到与组件内的感兴趣位置相对应的几何信息时,使用射线 - 三角形相交关系来计算感兴趣位置的壁厚; 这种关系通过与基于八叉树的关系结合使用来简化。 执行一个或多个计算以基于所计算的壁厚来确定皮肤厚度,并且皮肤厚度计算基于对数关系,多项式关系和幂律关系中的至少一个。 可以考虑组件形状或尺寸的变化来调节剩余的表层厚度,例如当铸态组件暴露于随后的加工或相关后铸造操作时。 从此,映射属性以允许基于节点驻留在组件皮肤区域或核心区域中的逐个节点机械属性的变化。

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