METHODS OF IMPROVING SURFACE ROUGHNESS OF AN ENVIRONMENTAL BARRIER COATING AND COMPONENTS COMPRISING ENVIRONMENTAL BARRIER COATINGS HAVING IMPROVED SURFACE ROUGHNESS
    1.
    发明申请
    METHODS OF IMPROVING SURFACE ROUGHNESS OF AN ENVIRONMENTAL BARRIER COATING AND COMPONENTS COMPRISING ENVIRONMENTAL BARRIER COATINGS HAVING IMPROVED SURFACE ROUGHNESS 有权
    提高环境阻隔层涂层表面粗糙度的方法和包含改进表面粗糙度的环境阻隔涂层的组分

    公开(公告)号:US20110217511A1

    公开(公告)日:2011-09-08

    申请号:US12642349

    申请日:2009-12-18

    摘要: Methods for improving surface roughness of an environmental barrier coating involving providing a component having a plasma sprayed environmental barrier coating; applying a slurry to the environmental barrier coating of the component, the slurry being a transition layer slurry or an outer layer slurry; drying the environmental barrier coating having the applied slurry; and sintering the component to produce a component having an improved surface roughness wherein the slurry includes water; a primary transition material, or a primary outer material; and a slurry sintering aid selected from iron oxide, gallium oxide, aluminum oxide, nickel oxide, titanium oxide, boron oxide, alkaline earth oxides, carbonyl iron, iron metal, aluminum metal, boron, nickel metal, iron hydroxide, gallium hydroxide, aluminum hydroxide, nickel hydroxide, titanium hydroxide, alkaline earth hydroxides, iron carbonate, gallium carbonate, aluminum carbonate, nickel carbonate, boron carbonate, alkaline earth carbonates, iron oxalate, gallium oxalate, aluminum oxalate, nickel oxalate, titanium oxalate, water soluble iron salts, water soluble gallium salts, water soluble aluminum salts, water soluble nickel salts, water titanium salts, water soluble boron salts, and water soluble alkaline earth salts.

    摘要翻译: 包括提供具有等离子体喷涂的环境屏障涂层的部件的环境阻挡涂层的表面粗糙度的方法; 将浆料施加到所述部件的环境阻隔涂层上,所述浆料是过渡层浆料或外层浆料; 干燥具有所施加的浆料的环境阻隔涂层; 并烧结所述组分以产生具有改善的表面粗糙度的组分,其中所述浆料包括水; 初级过渡材料或初级外部材料; 和选自氧化铁,氧化镓,氧化铝,氧化镍,氧化钛,氧化硼,碱土金属氧化物,羰基铁,铁金属,铝金属,硼,镍金属,氢氧化铁,氢氧化镓,铝的浆料烧结助剂 氢氧化物,氢氧化镍,氢氧化钛,碱土金属氢氧化物,碳酸铁,碳酸镓,碳酸铝,碳酸镍,碳酸锂,碱土金属碳酸盐,草酸铁,草酸镓,草酸铝,草酸镍,草酸钛,水溶性铁盐 ,水溶性镓盐,水溶性铝盐,水溶性镍盐,水钛盐,水溶性硼盐和水溶性碱土金属盐。

    METHODS FOR MAKING WATER BASED ENVIRONMENTAL BARRIER COATINGS USING SINTERING AIDS
    3.
    发明申请
    METHODS FOR MAKING WATER BASED ENVIRONMENTAL BARRIER COATINGS USING SINTERING AIDS 有权
    使用烧结艾滋病制造水性环保型涂料的方法

    公开(公告)号:US20110027469A1

    公开(公告)日:2011-02-03

    申请号:US12642295

    申请日:2009-12-18

    IPC分类号: B32B43/00 B05D3/02

    摘要: Methods for making an environmental barrier coating using a sintering aid involving: applying a bond coat layer to the ceramic component; combining at least water, and a primary transition material selected from a rare earth disilicate, or a doped rare earth disilicate to produce a transition layer slurry; applying the transition layer slurry to the bon coat layer; drying the component having the applied transition layer slurry; infiltrating a sol-gel solution including an aqueous solution of a water soluble salt sintering aid, or an organic solvent solution of a solvent soluble salt sintering aid into the applied slurry; and sintering the component to produce the environmental barrier coating having at least the bond coat layer, and a transition layer wherein during sintering a reaction between the primary transition material and the sintering aid results in the transition layer having a porosity of from 0% to about 15% by volume of the transition layer.

    摘要翻译: 使用烧结助剂制造环境屏障涂层的方法,包括:将粘合涂层施加到陶瓷部件上; 将至少水和选自二氧化硅稀土或一种掺杂稀土二硅酸盐的初级过渡材料组合以产生过渡层浆料; 将过渡层浆料施加到底涂层; 干燥具有所施加的过渡层浆料的组分; 将包括水溶性盐烧结助剂的水溶液或溶剂可溶性盐烧结助剂的有机溶剂溶液的溶胶 - 凝胶溶液渗透到所施加的浆料中; 并且烧结该组件以产生至少具有粘合涂层的环境阻挡涂层,以及过渡层,其中在烧结期间,初级过渡材料和烧结助剂之间的反应导致过渡层具有0%至约 15%(体积)的过渡层。

    Methods for making water based environmental barrier coatings using sintering aids
    4.
    发明授权
    Methods for making water based environmental barrier coatings using sintering aids 有权
    使用烧结助剂制造水性环保屏障涂层的方法

    公开(公告)号:US09023435B2

    公开(公告)日:2015-05-05

    申请号:US12642295

    申请日:2009-12-18

    摘要: Methods for making an environmental barrier coating using a sintering aid involving: applying a bond coat layer to the ceramic component; combining at least water and a primary transition material selected from a rare earth disilicate or a doped rare earth disilicate to produce a transition layer slurry; applying the transition layer slurry to the bond coat layer; infiltrating a sol-gel solution comprising at least one sintering aid into the applied slurry; and sintering the component to produce the environmental barrier coating having at least the bond coat layer and a transition layer formed from the transition layer slurry during sintering. During sintering the sintering aid dopes the primary transition material with at least one doping composition.

    摘要翻译: 使用烧结助剂制造环境屏障涂层的方法,包括:将粘合涂层施加到陶瓷部件上; 将至少水和选自二氧化硅稀土或一种掺杂稀土二硅酸盐的初级过渡材料组合以产生过渡层浆料; 将过渡层浆料施加到粘合涂层; 将包含至少一种烧结助剂的溶胶 - 凝胶溶液渗透到所施加的浆料中; 并烧结该组分以产生至少具有粘合涂层的环境阻挡涂层和在烧结期间由过渡层浆料形成的过渡层。 在烧结期间,烧结助剂用至少一种掺杂组合物掺杂一次过渡材料。

    Methods for making environmental barrier coatings using sintering aids
    5.
    发明授权
    Methods for making environmental barrier coatings using sintering aids 有权
    使用烧结助剂制造环保屏障涂层的方法

    公开(公告)号:US08999457B2

    公开(公告)日:2015-04-07

    申请号:US12642270

    申请日:2009-12-18

    摘要: Methods for making an environmental barrier coating using a sintering aid involving: applying a bond coat layer to the ceramic component; combining at least water and a primary transition material selected from a rare earth disilicate or a doped rare earth disilicate to produce a transition layer slurry; applying at least the transition layer slurry, and optionally an outer layer slurry and/or compliant layer slurry to the component; and sintering the component to produce the environmental barrier coating. The sintering step causes a reaction between a slurry sintering aid and constituents of at least one of the transition, outer and compliant layers to form a secondary material and reduce porosity in the coating.

    摘要翻译: 使用烧结助剂制造环境屏障涂层的方法,包括:将粘合涂层施加到陶瓷部件上; 将至少水和选自二氧化硅稀土或一种掺杂稀土二硅酸盐的初级过渡材料组合以产生过渡层浆料; 将至少过渡层浆料和任选的外层浆料和/或柔顺层浆料施加至组分; 并烧结组分以产生环境屏障涂层。 烧结步骤引起浆料烧结助剂与过渡层,外层和顺应层中的至少一个的成分之间的反应,以形成次级材料并降低涂层中的孔隙率。

    METHODS FOR MAKING ENVIRONMENTAL BARRIER COATINGS USING SINTERING AIDS
    8.
    发明申请
    METHODS FOR MAKING ENVIRONMENTAL BARRIER COATINGS USING SINTERING AIDS 有权
    使用烧伤艾滋病制备环境障碍涂层的方法

    公开(公告)号:US20110027484A1

    公开(公告)日:2011-02-03

    申请号:US12642270

    申请日:2009-12-18

    IPC分类号: B05D3/10

    摘要: Methods for making an environmental barrier coating using a sintering aid involving: applying a bond coat layer to the ceramic component; combining at least water, a primary transition material selected from a rare earth disilicate, or a doped rare earth disilicate, and at least one slurry sintering aid to produce a transition layer slurry; combining at least water, and a primary outer material selected from a rare earth monosilicate or a doped rare earth monosilicate to produce an outer layer slurry; combining at least water, and a primary compliant material of BSAS or a rare earth doped BSAS to produce a compliant layer slurry; applying at least the transition layer slurry, and any one or more of the outer layer slurry, and the compliant layer slurry to the component; and sintering the component to produce the environmental barrier coating having at least the bond coat layer, a transition layer and any of an outer layer or a compliant layer where a reaction between the primary materials and the slurry sintering aid results in the transition layer having a porosity of from 0% to about 15% by volume of the transition layer, the outer layer having a porosity of from 0% to about 30% by volume of the outer layer, and the compliant layer having a porosity of from about 0% to about 30% by volume of the compliant layer.

    摘要翻译: 使用烧结助剂制造环境屏障涂层的方法,包括:将粘合涂层施加到陶瓷部件上; 将至少水,选自二氧化硅稀土的二次过渡材料或掺杂的稀土二硅酸盐和至少一种浆料烧结助剂结合以产生过渡层浆料; 将至少水和选自稀土单硅酸盐或掺杂的稀土单硅酸盐的初级外部材料组合以产生外层浆料; 将至少水和BSAS的主要顺应材料或稀土掺杂的BSAS组合以产生柔顺层浆料; 至少将过渡层浆料以及任何一种或多种外层浆料和柔顺层浆料施加到部件上; 并且烧结所述组分以产生至少具有粘合涂层,过渡层以及任何外层或柔顺层的环境阻隔涂层,其中主要材料和浆料烧结助剂之间的反应导致过渡层具有 过渡层的体积为0%至约15%的孔隙率,外层具有外层的0%至约30%体积的孔隙率,并且柔顺层的孔隙率为约0%至 约30体积%的柔顺层。