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1.
公开(公告)号:US20230321726A1
公开(公告)日:2023-10-12
申请号:US18329543
申请日:2023-06-05
Applicant: Hamilton Sundstrand Corporation
Inventor: Luke Borkowski , Tahany I. El-Wardany , William K. Tredway , Colette O. Fennessy
CPC classification number: B22F10/25 , B33Y10/00 , B33Y30/00 , B33Y80/00 , B22F10/00 , B22F12/58 , B22F12/53 , B22F10/50
Abstract: A complex concentrated alloy (CCA) and/or high entropy alloy (HEA) additive manufacturing nozzle can include a nozzle body defining at least four powder channels. Each powder channel can be configured to be connected to a powder supply of a plurality of powder supplies to receive a powder from the powder supply for ejecting the powder toward a build area to form an additively manufactured article having a CCA and/or an HEA.
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公开(公告)号:US20180283810A1
公开(公告)日:2018-10-04
申请号:US15478399
申请日:2017-04-04
Applicant: Hamilton Sundstrand Corporation
Inventor: Sergey Mironets , Vijay Narayan Jagdale , Colette O. Fennessy
IPC: F28F19/00 , F28D1/053 , B29C67/00 , B28B1/00 , B28B17/00 , B33Y10/00 , B33Y50/02 , B33Y80/00 , B22F3/105 , B22F5/10 , B23K26/342 , B23K26/70
Abstract: A method of manufacturing a component susceptible to multiple failure modes includes generating a stereolithography file including a geometry of the component. The geometry of the stereolithography file is divided into a plurality of layers. Each of the layers includes a first portion and a second portion of the component. Energy from an energy source is applied to a powdered material such that the powdered material fuses to form the first portion and the second portion of each of the plurality of layers. Applying energy from the energy source to form the first portion of the plurality of layers includes operating the energy source with a first set of parameters and applying energy from the energy source to form the second portion of the plurality of layers includes operating the energy source with a second set of parameters. The first set and second set of parameters are different.
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公开(公告)号:US10220422B2
公开(公告)日:2019-03-05
申请号:US14924046
申请日:2015-10-27
Applicant: Hamilton Sundstrand Corporation
Inventor: Diana Giulietti , Eric Karlen , Sergey Mironets , Colette O. Fennessy , Kiley J. Versluys
IPC: B08B3/12 , B65G47/252 , B65G57/03 , B65G57/10 , B65G57/24 , B08B3/04 , B08B3/10 , B08B9/00 , F15D1/00 , B29C64/35 , B33Y40/00 , B22F5/10 , B22F3/105 , B22F3/24
Abstract: A method includes issuing a state change fluid into an internal passage of an additively manufactured article and causing the state change fluid to change from a first state having a first viscosity to a second state that is either solid or has a second viscosity that is higher than the first viscosity within the internal passage. The method can also include causing the state change fluid to change back from the second state to the first state and flushing the state change fluid from the internal passage to remove residual powder from the additively manufactured article.
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公开(公告)号:US10094628B1
公开(公告)日:2018-10-09
申请号:US15478399
申请日:2017-04-04
Applicant: Hamilton Sundstrand Corporation
Inventor: Sergey Mironets , Vijay Narayan Jagdale , Colette O. Fennessy
IPC: F28F19/00 , F28D1/053 , B29C67/00 , B28B1/00 , B28B17/00 , B33Y10/00 , B33Y50/02 , B33Y80/00 , B22F3/105 , B22F5/10 , B23K26/342 , B23K26/70 , B29K105/00 , B29L31/18 , B23K101/14
Abstract: A method of manufacturing a component susceptible to multiple failure modes includes generating a stereolithography file including a geometry of the component. The geometry of the stereolithography file is divided into a plurality of layers. Each of the layers includes a first portion and a second portion of the component. Energy from an energy source is applied to a powdered material such that the powdered material fuses to form the first portion and the second portion of each of the plurality of layers. Applying energy from the energy source to form the first portion of the plurality of layers includes operating the energy source with a first set of parameters and applying energy from the energy source to form the second portion of the plurality of layers includes operating the energy source with a second set of parameters. The first set and second set of parameters are different.
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公开(公告)号:US20170336155A1
公开(公告)日:2017-11-23
申请号:US15671903
申请日:2017-08-08
Applicant: Hamilton Sundstrand Corporation
Inventor: Colette O. Fennessy
CPC classification number: F28F13/18 , B22F3/1055 , B22F3/11 , B22F5/10 , B22F2999/00 , B23P15/26 , B33Y10/00 , B33Y80/00 , F28F7/02 , F28F9/00 , F28F21/08 , F28F2200/00 , Y02P10/295 , B22F2207/07
Abstract: A heat exchanger and method for making a heat exchanger assembly is described, involving generating a digital model of a heat exchanger assembly that comprises a heat exchanger core within a housing. The digital model is inputted into an additive manufacturing apparatus or system comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a metal powder, which fuses the powder to form incremental portions of the heat exchanger core and housing according to the digital model. Unfused or partially fused metal powder is enclosed in a first region of the heat exchanger assembly between the heat exchanger core and the housing.
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公开(公告)号:US20170045313A1
公开(公告)日:2017-02-16
申请号:US14823555
申请日:2015-08-11
Applicant: Hamilton Sundstrand Corporation
Inventor: Colette O. Fennessy
CPC classification number: F28F13/18 , B22F3/1055 , B22F3/11 , B22F5/10 , B22F2999/00 , B23P15/26 , B33Y10/00 , B33Y80/00 , F28F7/02 , F28F9/00 , F28F21/08 , F28F2200/00 , Y02P10/295 , B22F2207/07
Abstract: A method for making a heat exchanger assembly is described, involving generating a digital model of a heat exchanger assembly that comprises a heat exchanger core within a housing. The digital model is inputted into an additive manufacturing apparatus or system comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a metal powder, which fuses the powder to form incremental portions of the heat exchanger core and housing according to the digital model. Unfused or partially fused metal powder is enclosed in a first region of the heat exchanger assembly between the heat exchanger core and the housing.
Abstract translation: 描述了一种用于制造热交换器组件的方法,其涉及生成包括壳体内的热交换器芯的热交换器组件的数字模型。 将数字模型输入到包括能量源的添加剂制造装置或系统中。 添加剂制造装置从能量源施加能量以依次施加增量的金属粉末,该金属粉末根据数字模型将粉末熔化以形成热交换器芯部和壳体的增量部分。 未填充或部分熔融的金属粉末封闭在热交换器组件的热交换器芯体和壳体之间的第一区域中。
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7.
公开(公告)号:US11666973B2
公开(公告)日:2023-06-06
申请号:US16657492
申请日:2019-10-18
Applicant: Hamilton Sundstrand Corporation
Inventor: Luke Borkowski , Tahany I. El-Wardany , William K. Tredway , Colette O. Fennessy
CPC classification number: B22F10/25 , B22F10/00 , B22F12/53 , B22F12/58 , B33Y10/00 , B33Y30/00 , B33Y80/00 , B22F10/50 , B22F2999/00 , B22F10/50 , B22F3/18 , B22F3/17 , B22F2202/01
Abstract: A complex concentrated alloy (CCA) and/or high entropy alloy (HEA) additive manufacturing nozzle can include a nozzle body defining at least four powder channels. Each powder channel can be configured to be connected to a powder supply of a plurality of powder supplies to receive a powder from the powder supply for ejecting the powder toward a build area to form an additively manufactured article having a CCA and/or an HEA.
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公开(公告)号:US11641149B2
公开(公告)日:2023-05-02
申请号:US17321321
申请日:2021-05-14
Applicant: Hamilton Sundstrand Corporation
IPC: H02K15/02 , B33Y10/00 , B33Y80/00 , B22F10/28 , H02K1/02 , H02K1/16 , H02K3/02 , H02K3/24 , H02K3/26 , H02K3/30 , H02K3/34 , H02K15/04 , H02K15/10
Abstract: An electrical machine stator can include a stator core having a stator core shape and made of a core material, a plurality of windings disposed in the stator core and made of a conductive material, and an insulative material surrounding the plurality of windings and configured to electrically insulate each winding from each other adjacent winding, and/or to insulate one or more of the windings from the stator core. The insulative material can be an amorphous metal.
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公开(公告)号:US11161156B2
公开(公告)日:2021-11-02
申请号:US16510180
申请日:2019-07-12
Applicant: Hamilton Sundstrand Corporation
Inventor: Colette O. Fennessy , Shawn K. Reynolds
IPC: B08B3/10 , F15D1/00 , B08B9/00 , B08B3/04 , B22F5/10 , B22F3/24 , B65G47/252 , B65G57/10 , B65G57/24 , B29C64/35 , B65G57/03 , B08B3/12 , B33Y40/00 , B22F10/70
Abstract: A method including filling an internal passage of an additively manufactured (AM) article with a state change fluid, causing the state change fluid to change from a first state having a first viscosity to a second state that is either solid or has a second viscosity that is higher than the first viscosity within the internal passage, causing the state change fluid to change back from the second state to the first state, removing residual powder from the additively manufactured article by flushing the state change fluid from the internal passage, measuring electrical impedance of a piezoelectric wafer connected to the additively manufactured article, and determining that more than a threshold amount of residual powder remains within the AM article based on the measured electrical impendence of the additively manufactured article being outside of a selected range from an expected impendence value.
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公开(公告)号:US09746257B2
公开(公告)日:2017-08-29
申请号:US14823555
申请日:2015-08-11
Applicant: Hamilton Sundstrand Corporation
Inventor: Colette O. Fennessy
CPC classification number: F28F13/18 , B22F3/1055 , B22F3/11 , B22F5/10 , B22F2999/00 , B23P15/26 , B33Y10/00 , B33Y80/00 , F28F7/02 , F28F9/00 , F28F21/08 , F28F2200/00 , Y02P10/295 , B22F2207/07
Abstract: A method for making a heat exchanger assembly is described, involving generating a digital model of a heat exchanger assembly that comprises a heat exchanger core within a housing. The digital model is inputted into an additive manufacturing apparatus or system comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a metal powder, which fuses the powder to form incremental portions of the heat exchanger core and housing according to the digital model. Unfused or partially fused metal powder is enclosed in a first region of the heat exchanger assembly between the heat exchanger core and the housing.
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