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公开(公告)号:US20190294147A1
公开(公告)日:2019-09-26
申请号:US16426540
申请日:2019-05-30
Inventor: Christian Barr , Wesley Everhart
IPC: G05B19/4099 , B23K15/02 , B23K15/00
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a path across a surface of each cross section, wherein the path includes a plurality of parallel lines, calculate a power for a radiation beam to scan each of the lines, such that the power varies from line to line non-linearly according to a length of the line, and calculate a scan speed for the radiation beam for each of the lines, such that the scan speed varies line to line non-linearly according to the power of the radiation beam.
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公开(公告)号:US10394223B2
公开(公告)日:2019-08-27
申请号:US15599048
申请日:2017-05-18
Inventor: Christian Barr , Wesley Everhart
IPC: G05B19/4099 , B33Y30/00 , B23K15/00 , B23K15/02 , B23K15/06 , G05B19/416 , H01J37/305 , H01J37/302 , B22F3/105 , B33Y50/02
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a plurality of paths, each path including a plurality of parallel lines, determine a radiation beam power for each line, such that the radiation beam power varies non-linearly according to a length of the line, and determine a radiation beam scan speed for each line, such that the radiation beam scan speed is a function of a temperature of a material used to manufacture the part, the length of the line, and the radiation beam power for the line.
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公开(公告)号:US20190138668A1
公开(公告)日:2019-05-09
申请号:US15806376
申请日:2017-11-08
Inventor: ERIC SAWYER , Jordan Herrema , Wesley Everhart
IPC: G06F17/50
Abstract: A system and method for improving the simulation of machining effects in an object on computer-aided design models by imparting micro level machining stress and strain effects on a macro part model in a time-realistic manner. A reference machining operation is performed on a micro reference model. A transfer map based on a pre-machining stress-strain gradient and a post-machining stress-strain gradient is created. A machining operation is then performed on the macro part model with the pre-machining stress-strain gradient and the post-machining stress-strain gradient being mapped to the macro part model. The macro level machining operation and mapping are performed in a time-realistic manner.
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公开(公告)号:US10906103B1
公开(公告)日:2021-02-02
申请号:US16916423
申请日:2020-06-30
Inventor: Wesley Everhart , Benjamin Brown , Dan Bowen
Abstract: A composite material comprising a metal matrix and nanocellulose supplement. The metal matrix is formed of a metal base material and may be monolithic throughout the composite material. The nanocellulose supplement improves a material property of the metal matrix and is formed of a nanocellulose supplement material dispersed in the metal base material. Importantly, the nanocellulose supplement material does not become damaged when the composite material is formed.
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公开(公告)号:US10394222B2
公开(公告)日:2019-08-27
申请号:US15250562
申请日:2016-08-29
Inventor: Christian Barr , Wesley Everhart
IPC: G05B19/4099 , B23K15/00 , B23K15/02 , B33Y50/02 , B33Y30/00
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a path across a surface of each cross section, wherein the path includes a plurality of parallel lines, calculate a power for a radiation beam to scan each of the lines, such that the power varies from line to line non-linearly according to a length of the line, and calculate a scan speed for the radiation beam for each of the lines, such that the scan speed varies line to line non-linearly according to the power of the radiation beam.
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公开(公告)号:US20180239336A1
公开(公告)日:2018-08-23
申请号:US15599048
申请日:2017-05-18
Inventor: Christian Barr , Wesley Everhart
IPC: G05B19/4099 , B33Y50/02 , B33Y30/00 , B23K15/00 , B23K15/02 , B23K15/06 , G05B19/416 , H01J37/305 , H01J37/302
CPC classification number: G05B19/4099 , B22F3/1055 , B22F2003/1056 , B22F2003/1057 , B22F2203/11 , B22F2999/00 , B23K15/0086 , B23K15/02 , B23K15/06 , B33Y30/00 , B33Y50/02 , G05B19/416 , G05B2219/49023 , H01J37/3026 , H01J37/305 , Y02P70/161
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a plurality of paths, each path including a plurality of parallel lines, determine a radiation beam power for each line, such that the radiation beam power varies non-linearly according to a length of the line, and determine a radiation beam scan speed for each line, such that the radiation beam scan speed is a function of a temperature of a material used to manufacture the part, the length of the line, and the radiation beam power for the line.
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公开(公告)号:US20180154445A1
公开(公告)日:2018-06-07
申请号:US15885214
申请日:2018-01-31
Inventor: Christian Barr , Wesley Everhart
CPC classification number: B22F3/1055 , B22F3/003 , B22F2003/1056 , B22F2003/1057 , B33Y30/00 , B33Y50/02 , Y02P10/295
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a plurality of paths, each path including a plurality of parallel lines, determine a radiation beam power for each line, such that the radiation beam power varies non-linearly according to a length of the line, and determine a radiation beam scan speed for each line, such that the radiation beam scan speed is a function of a temperature of a material used to manufacture the part, the length of the line, and the radiation beam power for the line.
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公开(公告)号:US20210069790A1
公开(公告)日:2021-03-11
申请号:US17082473
申请日:2020-10-28
Inventor: Christian Barr , Wesley Everhart
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a plurality of paths, each path including a plurality of parallel lines, determine a radiation beam power for each line, such that the radiation beam power varies non-linearly according to a length of the line, and determine a radiation beam scan speed for each line, such that the radiation beam scan speed is a function of a temperature of a material used to manufacture the part, the length of the line, and the radiation beam power for the line.
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公开(公告)号:US10702925B1
公开(公告)日:2020-07-07
申请号:US15256069
申请日:2016-09-02
Inventor: Wesley Everhart , Benjamin Brown , Dan Bowen
Abstract: A composite material comprising a metal matrix and nanocellulose supplement. The metal matrix is formed of a metal base material and may be monolithic throughout the composite material. The nanocellulose supplement improves a material property of the metal matrix and is formed of a nanocellulose supplement material dispersed in the metal base material. Importantly, the nanocellulose supplement material does not become damaged when the composite material is formed.
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公开(公告)号:US20190286105A1
公开(公告)日:2019-09-19
申请号:US16426568
申请日:2019-05-30
Inventor: Christian Barr , Wesley Everhart
IPC: G05B19/4099 , B23K15/06 , B23K15/02 , B22F3/105 , G05B19/416 , H01J37/305 , H01J37/302 , B33Y30/00 , B23K15/00
Abstract: A computing device for controlling the operation of an additive manufacturing machine comprises a memory element and a processing element. The memory element is configured to store a three-dimensional model of a part to be manufactured, wherein the three-dimensional model defines a plurality of cross sections of the part. The processing element is in communication with the memory element. The processing element is configured to receive the three-dimensional model, determine a plurality of paths, each path including a plurality of parallel lines, determine a radiation beam power for each line, such that the radiation beam power varies non-linearly according to a length of the line, and determine a radiation beam scan speed for each line, such that the radiation beam scan speed is a function of a temperature of a material used to manufacture the part, the length of the line, and the radiation beam power for the line.
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