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公开(公告)号:US20230079006A1
公开(公告)日:2023-03-16
申请号:US17988540
申请日:2022-11-16
发明人: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC分类号: B23K37/04 , B29C64/264 , B29C64/153 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/70 , B29C64/386 , B29C64/268 , B22F3/24 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/16 , B23K26/36 , B25J11/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/40 , B22F12/00 , B22F10/00 , H01S5/00 , B22F12/33 , B22F12/44 , B22F12/70 , G02B27/10
摘要: A method of additive manufacture suitable for large and high resolution structures is disclosed. The method may include sequentially advancing each portion of a continuous part in the longitudinal direction from a first zone to a second zone. In the first zone, selected granules of a granular material may be amalgamated. In the second zone, unamalgamated granules of the granular material may be removed. The method may further include advancing a first portion of the continuous part from the second zone to a third zone while (1) a last portion of the continuous part is formed within the first zone and (2) the first portion is maintained in the same position in the lateral and transverse directions that the first portion occupied within the first zone and the second zone.
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公开(公告)号:US20230061317A1
公开(公告)日:2023-03-02
申请号:US17982122
申请日:2022-11-07
发明人: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC分类号: B23K37/04 , B29C64/264 , B29C64/153 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/70 , B29C64/386 , B29C64/268 , B22F3/24 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/16 , B23K26/36 , B25J11/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/40 , B22F12/00 , B22F10/00 , H01S5/00 , B22F12/33 , B22F12/44 , B22F12/70 , G02B27/10
摘要: A method of additive manufacture is disclosed. The method may include creating, by a 3D printer contained within an enclosure, a part having a weight greater than or equal to 2,000 kilograms. A gas management system may maintain gaseous oxygen within the enclosure atmospheric level. In some embodiments, a wheeled vehicle may transport the part from inside the enclosure, through an airlock, as the airlock operates to buffer between a gaseous environment within the enclosure and a gaseous environment outside the enclosure, and to a location exterior to both the enclosure and the airlock.
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公开(公告)号:US11344978B2
公开(公告)日:2022-05-31
申请号:US16778860
申请日:2020-01-31
发明人: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC分类号: B23K37/04 , B29C64/264 , B29C64/153 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/70 , B29C64/386 , B29C64/268 , B22F3/24 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/16 , B23K26/36 , B25J11/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/40 , B22F12/00 , B22F10/00 , H01S5/00 , B23K26/00 , B23K26/082 , B23K101/00 , B23K101/24 , B23K103/00 , B23K101/02 , B29K105/00 , G02B27/28 , G07C3/14 , B22F10/10 , B33Y30/00 , B23K26/342 , B28B1/00 , G02B26/08 , G02B27/09 , G02B27/14 , G02B27/00
摘要: A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.
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公开(公告)号:US20210229208A1
公开(公告)日:2021-07-29
申请号:US16752378
申请日:2020-01-24
摘要: In various aspects, an apparatus for an electron-beam powder bed fusion (EB-PBF) printer includes a radiation collector configured to collect radiation in an ultraviolet (UV) spectrum at a powder bed surface within a vacuum chamber during an electron beam scanning cycle of EB-PBF operation, an optical fiber configured to be transparent to the radiation in the UV spectrum and configured to receive the radiation at the powder bed surface via the radiation collector, and a processor configured to receive one or more extracted wavelengths of radiation in the UV spectrum based on the radiation carried on the optical fiber.
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公开(公告)号:US10960466B2
公开(公告)日:2021-03-30
申请号:US15337507
申请日:2016-10-28
发明人: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC分类号: G02F1/01 , B22F3/105 , B29C64/386 , B29C64/264 , B29C64/268 , B23K15/00 , B23K37/04 , B23K26/00 , B23K26/70 , B23K26/082 , B23K26/12 , B23K15/06 , B23K26/03 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B23K26/144 , B23K26/342 , B23K26/16 , B28B1/00 , B23K26/142 , B33Y70/00 , B33Y99/00 , G05B17/02 , G02B7/14 , G02B15/04 , G02B26/08 , G02B27/14 , G02F1/1333 , G02F1/135 , H01S5/00 , H01S5/40 , B33Y80/00 , B23K26/36 , B25J11/00 , B23K26/08 , B22F3/24 , G02B7/16 , G02B7/182 , G02B15/10 , G02B19/00 , G02B27/00 , B23K101/00 , B23K101/02 , B23K101/24 , B23K103/00 , G07C3/14 , B29K105/00 , G02B27/09 , G02B27/28
摘要: A method and an apparatus pertaining to polarization combining in additive manufacturing may involve emitting two or more beams of light with a first intensity. Each of the two or more beams of light may be polarized and may have a majority polarization state and a minority polarization state. A respective polarization pattern may be applied on the majority polarization state of each of the two or more beams of light. The two or more beams of light may be combined to provide a single beam of light.
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公开(公告)号:US10941619B2
公开(公告)日:2021-03-09
申请号:US15111851
申请日:2016-04-25
IPC分类号: E21B10/46 , C22C32/00 , F04D29/22 , B22F3/105 , C22C29/00 , B23K15/00 , B23K15/06 , B33Y10/00 , B33Y70/00 , B28B1/00 , C22C29/08 , B22F5/00 , B33Y80/00 , E21B10/54 , B23K15/02 , F04D29/02 , F16L9/14 , B23K101/20 , B23K101/00 , B23K103/00
摘要: An additive manufacturing method for making a metal matrix composite component includes melting a powdered mixture with an electron beam. The powdered mixture comprises powdered tungsten carbide in an amount of 45 wt % to 72 wt % of the powdered mixture and a powdered binder in an amount of 28 wt % to 55 wt % of the powdered mixture. The powdered binder comprises boron, silicon, and nickel.
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公开(公告)号:US10829857B2
公开(公告)日:2020-11-10
申请号:US14206231
申请日:2014-03-12
申请人: U.S.A. as represented by the Administrator of the National Aeronautics and Space Administration
发明人: Craig A. Brice
摘要: Gas is introduced into molten metal during an additive metal fabrication process and/or during a metal fusion process. The gas may comprise a process gas that flows through a tubular feed wire. The amount of process gas introduced can be controlled to vary the composition and/or material properties of metal deposits formed from a molten metal. Material properties such as yield strength, hardness, and fracture toughness can be increased or decreased in specific regions to provide material property gradients that closely correspond to expected requirements of components fabricated utilizing additive and/or fusion processes.
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公开(公告)号:US20200283876A1
公开(公告)日:2020-09-10
申请号:US16755846
申请日:2018-11-22
申请人: VBN COMPONENTS AB
发明人: Ulrik BESTE
IPC分类号: C22C38/36 , C22C38/30 , C22C38/24 , C22C38/22 , B33Y70/00 , B23K26/342 , B23K15/00 , B23K15/06 , B23K26/12 , B23K28/00
摘要: The present invention relates to a 3D-printed iron based alloy product comprising carbon, tungsten, vanadium, cobalt, chromium and molybdenum with very high hardness and very good high temperature properties thermal properties as well as a method of preparing the 3D-printed product and a powder alloy.
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公开(公告)号:US10532915B2
公开(公告)日:2020-01-14
申请号:US15779512
申请日:2016-11-25
发明人: Chunhai Wang , Zixi Wang , Fang Liu , Yixi Wang
IPC分类号: F16L1/00 , F16L1/036 , F16L1/14 , F16L1/23 , B66C1/68 , B23K15/06 , B23K31/02 , B66C1/42 , F16L1/10
摘要: Disclosed are an automatic continuous operation robot for laying large-diameter pipelines and an operating method therefor. The operation robot comprises a platform, a main frame (1), an operation room, a navigation subsystem (1002), a pipe grabbing and conveying subsystem (3), a pipe end face pre-treatment subsystem (4), an on-line measurement subsystem, a pipe supporting subsystem, a welding and welding quality inspection subsystem (5), and a control system. The operating method comprises: first detecting and grabbing a pipe, then performing groove machining on the pipe, fitting the welding end faces of the current pipe and a previous pipe, then putting down the pipe, finely adjusting and fixedly connecting the two pipes, and finally, welding the two pipes. The automatic continuous operation robot for laying large-diameter pipelines has a high degree of automation and high working efficiency, and the laying period is short.
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公开(公告)号:US10518328B2
公开(公告)日:2019-12-31
申请号:US15336321
申请日:2016-10-27
发明人: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene M. Berdichevsky
IPC分类号: B29C67/00 , B22F3/105 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B23K26/144 , B23K26/342 , B23K26/70 , B23K26/16 , B28B1/00 , B23K26/142 , B33Y70/00 , B33Y99/00 , G05B17/02 , G02B7/14 , G02B15/04 , G02B26/08 , G02B27/14 , G02F1/1333 , G02F1/135 , G02F1/01 , H01S5/00 , H01S5/40 , B33Y80/00 , B23K26/36 , B25J11/00 , B23K26/08 , B23K26/12 , B22F3/24 , B23K37/04 , G02B7/16 , G02B7/182 , G02B15/10 , G02B19/00 , G02B27/00 , B29C64/386 , B23K15/00 , B23K15/06 , B23K26/00 , B23K26/03 , B23K26/082 , B23K101/00 , B23K101/02 , B23K101/24 , B29K105/00 , G02B27/09 , G02B27/28 , G07C3/14 , B23K103/00
摘要: An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved optical systems supporting beam combining, beam steering, and both patterned and unpatterned beam recycling and re-use are described.
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