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公开(公告)号：US06796254B2
公开(公告)日：2004-09-28
申请号：US10374577
申请日：2003-02-26
IPC分类号： D05B1100
摘要： The order in which panels 13 are to be quilted, the amount of quilting-induced shrinkage, and the amount of crop between adjacent panels 13 are stored in a machine readable file 13 for use in operating a print line 10. Such information 13 is printed or otherwise placed on the material 11 at the print line 10 so as to be readable by a sensor 22 at a quilting station, where the information 13 is read and used to control the quilter 21. Panels 15 are quilted according to a schedule and in batches in the most efficient manner, and panels are cut according to information read from records on the material. Shrinkage is compensated for and appropriate crops are made between panels. The printing line prints series of panels on a web 11 in rolls 14 that can be fed, last-printed panel first, into the quilter.
摘要翻译： 面板13要被绗缝的顺序，绗缝引起的收缩量以及相邻面板13之间的裁剪量被存储在用于操作打印线10的机器可读文件13中。这样的信息13被打印 或以其他方式放置在打印线10上的材料11上，以便在绗缝站处的传感器22可读取，其中信息13被读取并用于控制绗缝机21.面板15根据时间表绗缝并在 以最有效的方式进行批次，并且根据从材料上的记录读取的信息切割面板。 收缩率得到补偿，合适的作物在面板之间进行。 印刷线将卷筒纸11上的一系列面板打印在卷筒14中，卷筒14可以先将最后印刷的面板送进绗缝机。
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公开(公告)号：US07191718B1
公开(公告)日：2007-03-20
申请号：US09686041
申请日：2000-10-11
申请人： Terrance L. Myers , James Bondanza , Roland Bulnes , Jeff Kaetterhenry , James T. Frazer , Glenn E. Leavis
发明人： Terrance L. Myers , James Bondanza , Roland Bulnes , Jeff Kaetterhenry , James T. Frazer , Glenn E. Leavis
IPC分类号： D05B11/00
摘要： A quilting machine has at least one needle and looper set for forming chain-stitched patterns on a thick multilayered material such as a mattress ticking, preferably a panel of the continuous web clamped stationary on a frame. The stitch forming elements are mounted on separate heads that move independently transversely relative to the panel on a bridge that moves longitudinally relative to the panel. The bridge is longitudinally moved by a servo and the heads are transversely moved on the bridge by separate linear servos. The needle and looper are each driven by a linear servo having an armature to which the element is directly fixed to reciprocate without intervening mechanical linkage assemblies. A controller drives the servos to chain-stitch patterns, differentially move the heads transversely to account for transverse needle deflection and to phase the needle and looper to compensate for longitudinal needle deflection. The controller determines or predicts needle deflection, either based on stored empirically determined data or optical sensing, and generates deflection compensation signals to drive the servos.
摘要翻译： 绗缝机具有至少一个针和弯针套，用于在厚的多层材料上形成链式缝合图案，例如床垫刻薄，优选地将夹持在框架上的连续腹板夹紧。 缝合形成元件安装在独立的头部上，该头部相对于面板在相对于面板纵向移动的桥上相对于面板独立地移动。 桥梁由伺服机构纵向移动，并且头部通过单独的线性伺服在桥上横向移动。 针和弯针各自由具有电枢的线性伺服机构驱动，元件直接固定到该衔铁上，而不会中断机械连杆组件的往复运动。 控制器将伺服系统驱动到链式针迹图案，横向移动头部以考虑横向针头偏转，并使针和弯针相位以补偿纵向针头偏转。 控制器基于存储的经验确定的数据或光学感测来确定或预测针偏转，并且产生偏转补偿信号以驱动舵机。
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公开(公告)号：US07918170B2
公开(公告)日：2011-04-05
申请号：US10107780
申请日：2002-03-27
申请人： Terrance L. Myers , James Bondanza , Roland Bulnes , Jeff Kaetterhenry , James T. Frazer , Glenn E. Leavis
发明人： Terrance L. Myers , James Bondanza , Roland Bulnes , Jeff Kaetterhenry , James T. Frazer , Glenn E. Leavis
IPC分类号： D05B11/00
摘要： A quilting machine has at least one needle and looper set for forming chain-stitched patterns on a thick multilayered material such as a mattress ticking, preferably a panel of the continuous web clamped stationary on a frame. The stitch forming elements are mounted on separate heads that move independently transversely relative to the panel on a bridge that moves longitudinally relative to the panel. The bridge is longitudinally moved by a servo and the heads are transversely moved on the bridge by separate linear servos. The needle and looper are each driven by a linear servo having an armature to which the element is directly fixed to reciprocate without intervening mechanical linkage assemblies. A controller drives the servos to chain-stitch patterns, differentially move the heads transversely to account for transverse needle deflection and to phase the needle and looper to compensate for longitudinal needle deflection. The controller determines or predicts needle deflection, either based on stored empirically determined data or optical sensing, and generates deflection compensation signals to drive the servos.
摘要翻译： 绗缝机具有至少一个针和弯针套，用于在厚的多层材料上形成链式缝合图案，例如床垫刻薄，优选地将夹持在框架上的连续腹板夹紧。 缝合形成元件安装在独立的头部上，该头部相对于面板在相对于面板纵向移动的桥上相对于面板独立地移动。 桥梁由伺服机构纵向移动，并且头部通过单独的线性伺服在桥上横向移动。 针和弯针各自由具有电枢的线性伺服机构驱动，元件直接固定到该衔铁上，而不会中断机械连杆组件的往复运动。 控制器将伺服系统驱动到链式针迹图案，横向移动头部以考虑横向针头偏转，并使针和弯针相位以补偿纵向针头偏转。 控制器基于存储的经验确定的数据或光学感测来确定或预测针偏转，并且产生偏转补偿信号以驱动舵机。
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4.发明授权公开(公告)号：US06178903B2
公开(公告)日：2001-01-30
申请号：US09189656
申请日：1998-11-10
申请人： James Bondanza , Roland Bulnes , Terrance L. Myers , Jeff Kaetterhenry , James T. Frazer , Glenn E. Leavis
发明人： James Bondanza , Roland Bulnes , Terrance L. Myers , Jeff Kaetterhenry , James T. Frazer , Glenn E. Leavis
IPC分类号： D05B1100
摘要： A quilting machine is provided having at least one set of single needle stitch forming elements for forming chain stitched patterns on a thick multilayered material such as a mattress cover. The machine is preferably web-fed, with a panel of the continuous web being clamped and held stationary on a frame. The stitch forming elements include a needle and a looper mounted on separate heads that are independently moveable on a bridge transversely relative to the panel, which is moveable longitudinally relative to the frame. The bridge is longitudinally moved by a servo and the heads are transversely moved on the bridge by separate servos. The stitching elements on each head are driven by separate servos. A controller drives the servos to chain stitch patterns and differentially move the heads transversely to account for transverse needle deflection. The drives of the needle and looper are phased to compensate for longitudinal needle deflection. The controller determines or predicts needle deflection. It may store empirically determined data and respond to control signals and/or sensors to determine or predict deflection and to calculate the needle deflection compensation, in response to which it generates deflection compensation signals to drive the servos. Infrared, LED or magnetic deflection sensors are preferred, but many other types are or will become available that will be suitable.
摘要翻译： 提供一种绗缝机，其具有至少一组用于在诸如床垫盖的厚的多层材料上形成链式缝合图案的单个针迹形成元件。 机器优选卷筒纸馈送，连续卷材的面板被夹紧并保持在框架上。 针迹形成元件包括安装在分开的头部上的针和弯针，其独立地可以相对于面板在桥上横向移动，该框架可相对于框架纵向移动。 桥通过伺服机构纵向移动，并且头部通过单独的伺服器在桥上横向移动。 每个头部上的缝合元件由单独的舵机驱动。 控制器将伺服驱动器链接到线迹图案，并横向移动头部以考虑横向针头偏转。 针和打针器的驱动器被定相以补偿纵向针偏转。 控制器确定或预测针偏转。 它可以存储经验确定的数据并且响应于控制信号和/或传感器来确定或预测偏转并计算针偏转补偿，响应于此产生偏转补偿信号以驱动舵机。 红外线，LED或磁偏转传感器是优选的，但是许多其他类型将是或将变得可用，将是适合的。
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5.发明授权公开(公告)号：US06237517B1
公开(公告)日：2001-05-29
申请号：US09359535
申请日：1999-07-22
申请人： James Bondanza , M. Burl White
发明人： James Bondanza , M. Burl White
IPC分类号： D05B1100
CPC分类号： D06H7/00 , D05B11/00 , D05D2305/08
摘要： A quilting system that includes a multiple needle quilting machine is provided with batch processing capability by the addition of a panel cutter in-line with and downstream of the quilting machine. The panel cutter is equipped with a programmed controller that is loaded with batch information for the production, on the quilting machine, of a plurality of quilts by stitching patterns on a multilayered web of fabric. The batch information includes information of a number of quilts to be quilted as well as the patterns to be quilted on each quilt and the composition of the material on which the patterns are to be quilted. Information is derived by the panel cutter controller from sensors on the panel cutter, which information is used to control the quilting machine by adjusting the length of quilted material from the quilter. The panel cutter controller may also operate the quilter to adjust for shrinkage in web length caused by the quilting, and to synchronize splices in the web between different material layer combinations for different quilts of the series to be quilted.
摘要翻译： 包括多针绗缝机的绗缝系统通过添加与绗缝机的线和/或下游的面板切割器而具有批处理能力。 面板切割机装备有编程控制器，其通过在织物的多层织物上缝合图案而在多个被子的绗缝机上装载批量信息。 批次信息包括要被绗缝的被褥数量以及要被绗缝的图案和要绗缝图案的材料的组成的信息。 信息通过面板切割器控制器从面板切割器上的传感器导出，该信息通过调节来自绗缝机的绗缝材料的长度来用于控制绗缝机。 面板切割器控制器还可以操作绗缝机以调整由绗缝引起的幅材长度的收缩，并且在不同的材料层组合之间对不同材料层组合的接头进行同步以用于待绗缝系列的不同被套。
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6.发明授权公开(公告)号：US06170414B2
公开(公告)日：2001-01-09
申请号：US09517239
申请日：2000-03-02
IPC分类号： D05B1100
摘要： A quilting apparatus is provided with a computer controlled presser plate adjusting mechanism. A presser plate rocker shaft is separate from and mechanically connected to a needle rocker shaft and imparts a reciprocating motion to the presser plate. The presser plate rocker shaft is adjustable to vary the range of its output link to the presser plate, thereby changing the endpoints of its reciprocating path of travel. Certain embodiments have an output end of the presser plate rocker shaft adjustable relative to the input end through a coupling to different angular positions relative to an input end in order to change the upper and lower ends of the range of reciprocation of the pressure plate relative to the needle plate. Alternatively, the length of a link between the needle and pressure plate rocker shafts is variable to make the presser plate adjustment. A motor or other actuator changes the coupling or link in response to a signal from a quilting machine controller, which can be made instantly, either manually by an operator at a controller interface terminal, by a batch mode program run by the controller to set the machine to the parameters required by products on a product schedule, or automatically in response to measurements from sensors that are interpreted by the controller in determining optimal pressure plate setting.
摘要翻译： 绗缝装置设有计算机控制的压板调节机构。 压板摇臂轴与针摆轴分离并机械连接，并向压板提供往复运动。 压板摇臂轴是可调节的，以改变其与压板的输出连杆的范围，从而改变其往复行进路径的端点。 某些实施例具有压板摇杆轴的输出端，其相对于输入端可相对于输入端通过联接器转动到不同的角位置，以便改变压板往复运动范围的上端和下端相对于 针板。 或者，针和压板摇杆之间的连杆的长度是可变的，以使压板调节。 马达或其他执行器响应于来自绗缝机控制器的信号来改变耦合或链路，该信号可以由控制器接口终端上的操作者手动地由控制器运行的批模式程序手动地进行，以设置 机器根据产品计划所要求的参数，或者自动响应由控制器解释的传感器的测量值来确定最佳压板设置。
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