摘要:
An apparatus for providing sterilant to a packaging machine is provided. The apparatus comprises a conduit, for a predetermined mix of atomized hydrogen peroxide and air, within a heat exchanger. The heat exchanger is a conduit for steam heat under pressure and comprises and inlet for the steam and an outlet for condensation formed by cooling steam. As the pressurized steam surrounds the conduit heat is transferred to the atomized hydrogen peroxide and air causing the mixture to vaporize. An outlet for hydrogen peroxide vapor is provided at or near a sterilization location in a packaging machine, allowing the vapor to aid in the sterilization of packaging.
摘要:
The present invention discloses a method and apparatus for sterilizing cartons with vapor-phase hydrogen peroxide and ultraviolet radiation on a packaging machine. A partially formed carton is first sprayed at a bottom forming station with a sterilant. Then, the carton is transported to a sterilization station where the carton is sprayed with gaseous hydrogen peroxide thereby allowing the gas to condense on the packaging material. The carton is then conveyed to a UV radiation source for irradiation of the packaging material. The carton is then dried with heated air to flush/remove any residual hydrogen peroxide. The present invention sterilizes the carton allowing for filling of the packaging material with a desired product such as milk, juice or water. The invention allows for the efficacious use of hydrogen peroxide having a concentration of up to 53% while providing a packaging material having less than 0.5 ppm hydrogen peroxide. The method and apparatus of the present invention allows for the fabrication of a shelf-stable food product.
摘要:
The present invention utilizes a plurality of ultraviolet lamps to sterilize containers being advanced along a conveyor system. The ultraviolet lamps are disposed transverse to the advancement of the containers as are the reflectors corresponding to each of the lamps. The reflectors are in direct contact with a cooling manifold which prevents the overheating of the apparatus. In thermal contact with the cooling manifold are temperature detectors which provide warning signals to operators, or can generate a signal to deactivate the lamps. The cooling manifold may be cooled by a circulating fluid. The reflectors may be cooled by a flow of air through a pressurized chamber. The pressurized chamber is defined by the reflectors and transparent plates. The transparent plates substantially enhance the transmission of light having a wavelength of 254 nanometers.
摘要:
A transfer unit is configured for use with a form, fill and seal packaging machine. The transfer unit receives a partially erected carton from a first station in a tubular form, conveys the carton to a second station, and conveys the carton from the second station to a third station. The transfer unit includes a hub defining a longitudinal hub axis and configured for rotational movement about the hub axis. A plurality of car pairs are mounted to the hub for longitudinal movement along the hub. Each of the car pairs includes first and second cars, each of which has first and second mandrels mounted thereto. The mandrels are configured to receive a partially erected carton. Each mandrel has a mandrel axis and is rotational about its respective axis. The mandrel axes are perpendicular and tangential to the hub axis. A drive longitudinally moving the car pairs along the hub and rotationally moves the mandrels about their respective mandrel axes, about 90 degrees, between an untwisted position and a twisted position.
摘要:
A form, fill and seal packaging machine for forming, filling and sealing a carton, molds a closure directly onto the carton. The machine includes a carton erection station adapted to receive a carton in a generally flat form and to erect the flat form carton into a tubular form defining an internal carton region. A direct injection molding station has an internal mold tool and an external mold tool. The internal mold tool is configured for receipt within the internal carton region and the internal mold tool and the external mold tool are configured to receive and clamp the carton therebetween. The direct injection molding station further includes a polymer injection system for injecting polymer from a location external of the carton to the internal mold tool. The closure is directly molded in place on the carton. A mold tool set, a method for carrying out the molding and a closure molded thereby are also disclosed.
摘要:
A form, fill and seal packaging machine is configured to mold a closure directly onto a carton. The machine includes a carton erection station to receive and erect a carton and a direct injection molding station. The molding station has an internal mold tool for receipt of the carton, and an external mold tool set. The internal tool and external tool set are configured to receive and secure a portion of the carton therebetween and define a mold cavity with the portion of the carton disposed therein. The external mold tool set defines an opening for receiving a polymer injection system to inject polymer into the mold cavity. A closure is directly molded in place on the carton, with the polymer encapsulating the inner peripheral edge of the carton opening that is disposed within the mold cavity. The packaging machine also includes a filling station for filling the carton and a sealing station for forming a seal on the carton.
摘要:
A transfer unit is configured for use with a form, fill and seal packaging machine. The transfer unit receives a partially erected carton from a first station in a tubular form, conveys the carton to a second station, and conveys the carton from the second station to a third station. The transfer unit includes a hub defining a longitudinal hub axis and configured for rotational movement about the hub axis. A plurality of car pairs are mounted to the hub for longitudinal movement along the hub. Each of the car pairs includes first and second cars, each of which has first and second mandrels mounted thereto. The mandrels are configured to receive a partially erected carton. Each mandrel has a mandrel axis and is rotational about its respective axis. The mandrel axes are perpendicular and tangential to the hub axis. A drive longitudinally moving the car pairs along the hub and rotationally moves the mandrels about their respective mandrel axes, about 90 degrees, between an untwisted position and a twisted position.
摘要:
A form, fill and seal packaging machine for forming, filling and sealing a carton, molds a closure directly onto the carton. The machine includes a carton erection station adapted to receive a carton in a generally flat form and to erect the flat form carton into a tubular form defining an internal carton region. A direct injection molding station has an internal mold tool and an external mold tool. The internal mold tool is configured for receipt within the internal carton region and the internal mold tool and the external mold tool are configured to receive and clamp the carton therebetween. The direct injection molding station further includes a polymer injection system for injecting polymer from a location external of the carton to the internal mold tool. The closure is directly molded in place on the carton. A mold tool set, a method for carrying out the molding and a closure molded thereby are also disclosed.
摘要:
The ultrasonic sealing device (50) may be integrated on a packaging machine (20) such as a TETRA REX.RTM. packaging machine and used for sealing one end of a carton (200). The ultrasonic sealing device (50) includes a frame (52), an anvil (56), a horn (54) and a plurality of adjustable shafts (60-65). The anvil (56) is disposed on one side of a carton pathway (32) and moveably attached to the frame (52). The ultrasonic horn (54) is disposed on another side of the carton pathway (32) opposite the anvil (56) and moveably attached to the frame (52). The plurality of adjustable shafts (60-65) includes a first plurality of adjustable shafts (60,61) connected to the frame (52), and allowing for vertical adjustment of the frame (52) relative to the carton pathway (32). It also includes a second plurality of adjustable shafts (62,63) connected to the frame (52) and allowing for transversal adjustment of the frame (52) relative to the carton pathway (32). Yet further, the plurality of adjustable shafts (60-65) includes a third plurality of adjustable shafts (64,65) connected to the frame (52) and allowing for horizontal adjustment of the frame (52) relative to the carton pathway (32). A cooling jaw assembly (100) is disposed subsequent to the ultrasonic sealing device (50) for cooling of a carton (200) after sealing of one end thereof.
摘要:
A form, fill and seal packaging machine for forming, filling and sealing a carton, molds a closure directly onto the carton. The machine includes a carton erection station adapted to receive a carton in a generally flat form and to erect the flat form carton into a tubular form defining an internal carton region. A direct injection molding station has an internal mold tool and an external mold tool. The internal mold tool is configured for receipt within the internal carton region and the internal mold tool and the external mold tool are configured to receive and clamp the carton therebetween. The direct injection molding station further includes a polymer injection system for injecting polymer from a location external of the carton to the internal mold tool. The closure is directly molded in place on the carton. A mold tool set, a method for carrying out the molding and a closure molded thereby are also disclosed.