Electrical connector for flat power cable
    1.
    发明授权
    Electrical connector for flat power cable 失效
    扁平电力电缆用电连接器

    公开(公告)号:US5007858A

    公开(公告)日:1991-04-16

    申请号:US511662

    申请日:1990-04-20

    摘要: An electrical connector assembly includes a metal shell and a plurality of dielectric housings each housing a terminated end of each of a pair of flat cables of the type for transmission of electrical power at substantial current and voltage levels. Each mating terminal pair includes at least one having a contact section having an array of spring arm contact sections deflected by portions of the other when mated. Each termination is proximate a portion of a shell for heat dissipation. One of the shells is adapted for mounting to a bulkhead at a cutout, and the connectors are environmentally sealed to be appropriate for bulkhead mounting. Each connector includes a strain relief assembly suitable for use with flat cables of substantial rigidity and defines a cable exit, all after said terminated cables and housings therearound are assembled into the shell. A jackscrew system is used for facilitating connector mating.

    摘要翻译: 电连接器组件包括金属壳和多个绝缘壳体,每个绝缘壳体容纳一对扁平电缆的端接端,用于在基本电流和电压电平下传输电力。 每个配合端子对包括至少一个具有接触部分的接触部分,该接触部分具有当配合时由另一个部分偏转的弹簧臂接触部分阵列。 每个终端接近用于散热的外壳的一部分。 一个壳体适于安装在切口处的隔板上,并且连接器被环境密封以适合用于隔板安装。 每个连接器包括适用于具有实质刚度的扁平电缆的应变消除组件,并且限定了电缆出口,所有在所述端接电缆和壳体周围组装到壳体之后。 使用起重螺丝系统来促进连接器配合。

    Strain relief assembly for flat cable connector
    2.
    发明授权
    Strain relief assembly for flat cable connector 失效
    用于扁平电缆连接器的应力消除组件

    公开(公告)号:US5073127A

    公开(公告)日:1991-12-17

    申请号:US649092

    申请日:1991-01-31

    IPC分类号: H01R12/70

    CPC分类号: H01R23/661

    摘要: An electrical connector assembly includes a metal shell and a plurality of dielectric housings each housing a terminated end of each of a pair of flat cables of the type for transmission of electrical power at substantial current and voltage levels. Each mating terminal pair includes at least one having a contact section having an array of spring arm contact sections deflected by portions of the other when mated. Each termination is proximate a portion of a shell for heat dissipation. One of the shells is adapted for mounting to a bulkhead at a cutout, and the connectors are environmentally sealed to be appropriate for bulkhead mounting. Each connector includes a strain relief assembly suitable for use with flat cables of substantial rigidity and defines a cable exit, all after said terminated cables and housings therearound are assembled into the shell. A jackscrew system is used for facilitating connector mating.

    摘要翻译: 电连接器组件包括金属壳和多个绝缘壳体,每个绝缘壳体容纳一对扁平电缆的端接端,用于在基本电流和电压电平下传输电力。 每个配合端子对包括至少一个具有接触部分的接触部分,该接触部分具有当配合时由另一个部分偏转的弹簧臂接触部分阵列。 每个终端接近用于散热的外壳的一部分。 一个壳体适于安装在切口处的隔板上,并且连接器被环境密封以适合用于隔板安装。 每个连接器包括适用于具有实质刚度的扁平电缆的应变消除组件,并且限定了电缆出口,所有在所述端接电缆和壳体周围组装到壳体之后。 使用起重螺丝系统来促进连接器配合。

    Electrical connector and method of interconnecting flat power cables
    3.
    发明授权
    Electrical connector and method of interconnecting flat power cables 失效
    互连扁平电力电缆的电气连接器和方法

    公开(公告)号:US4900264A

    公开(公告)日:1990-02-13

    申请号:US341864

    申请日:1989-04-21

    IPC分类号: H01R4/24 H01R12/61

    摘要: Two flat cables are interconnected to comprise a tap connection or a splice connection by stacking them and pressing together against them an assembly of upper and lower interconnecting structures which include opposing regions of alternating shearing wave shapes and relief recesses. The wave shapes shear the conductors of the cables and extrude the thus-sheared conductor strips into the opposing relief recesses so that newly sheared conductor edges are moved adjacent electrical engagement surfaces defined by vertical edges of the adjacent wave shapes. Dual conductor cables have their respective conductors interconnected by using a pair of assemblies of upper and lower interconnecting structures, each assembly having shearing wave shapes and relief recesses disposed transversely across only the half of the cables within which the appropriate conductors are disposed. The upper and lower structures can include lateral flanges which are riveted together after termination to the cables to lock the upper and lower structures together. A pair of housing members can be latched together to house the assemblies of interconnecting structures terminated to the cables.

    摘要翻译: 两个扁平电缆互连,包括抽头连接或接头连接,通过堆叠它们并将它们压在一起抵靠上部和下部互连结构的组件,其包括交替的剪切波形和浮雕凹槽的相对区域。 波浪形状剪切电缆的导体并将由此剪切的导体条挤出到相对的浮雕凹槽中,使得新剪切的导体边缘移动到由相邻波形的垂直边缘限定的相邻的电接合表面。 双导体电缆通过使用一对上部和下部互连结构的组件将它们各自的导体互连,每个组件具有剪切波形形状,并且横向地横跨仅布置有适当导体的电缆的一半设置的释放凹槽。 上下结构可以包括侧向凸缘,其在端接到电缆之后铆接在一起,以将上部和下部结构锁定在一起。 可以将一对壳体构件锁定在一起以容纳端接到电缆的互连结构的组件。

    Grounding connector
    4.
    发明授权
    Grounding connector 失效
    接地连接器

    公开(公告)号:US5164545A

    公开(公告)日:1992-11-17

    申请号:US754873

    申请日:1991-09-04

    IPC分类号: H01R4/26 H01R4/64

    CPC分类号: H01R4/64 H01R4/26

    摘要: A grounding connector for interconnecting a ground wire with a pipe in a one-piece stamped and formed member (10) which includes an outer section having diverging walls (14,16) extending from a base section (12) to form a V-shaped channel (18), upper sections (20,22) of the walls (termed outer walls) being crimpable toward each other and locked in a vertical orientation when applied to the pipe (70) and wire (68). An inner section (30) extends integrally from the top (24) of one outer wall (20) and is latchable to the top (24) of the other outer wall (22), and includes a pair of inner walls (36,40) joined by a central arcuate portion (38) crossing the top of the U-shaped channel (18). When the outer and inner walls (20,36;22,40) are crimped to a vertical orientation and locked, the rotated inner walls (36,40) urge the central portion (38) downwardly against the large diameter pipe (70) which in turn engages upper edges (64) of a pair of insert tabs (52,54) partially rotating them to urge other tab edges (62) under spring bias against the ground wire (68) in the V-shaped channel (18) below the insert tabs (52,54). The insert tab edges (62,64) penetrate corrosion on the surface of the pipe (70) and ground wire (68) to establish a ground connection having stored energy from the spring bias.

    摘要翻译: 一种接地连接器,用于将接地线与管道互连在一体的冲压和成形构件(10)中,该构件包括具有从基部(12)延伸的扩张壁(14,16)的外部部分,以形成V形 通道(18),壁(上称的外壁)的上部(20,22)可相对于彼此卷曲并且在施加到管道(70)和电线(68)时被锁定在垂直取向。 内部部分(30)从一个外壁(20)的顶部(24)整体延伸并且可锁定到另一个外壁(22)的顶部(24),并且包括一对内壁(36,40 )通过与U形通道(18)的顶部相交的中心弓形部分(38)连接。 当外壁和内壁(20,36; 22,40)被卷曲成垂直定向并被锁定时,旋转的内壁(36,40)将中心部分(38)向下压靠在大直径管(70)上, 进而接合一对插入片(52,54)的上边缘(64),其部分地旋转它们,以在弹簧偏压下将其它突片边缘(62)压靠在下面的V形通道(18)中的地线(68)上 插入片(52,54)。 插入突片边缘(62,64)穿透管(70)和接地线(68)的表面上的腐蚀,以建立具有来自弹簧偏压的储能的接地连接。

    Conduit holder
    5.
    发明授权
    Conduit holder 失效
    导管架

    公开(公告)号:US5108055A

    公开(公告)日:1992-04-28

    申请号:US754784

    申请日:1991-09-04

    IPC分类号: F16L3/12 F16L3/13

    摘要: A conduit holder is a one-piece stamped and formed member (10) which includes an outer section having outer walls (14,16) extending from a base section (12) mountable to a wall (92) to form a conduit-receiving region (18) therein, outer sections (20,22) of said outer walls (14,16) being crimpable toward each other into a vertical orientation when applied around a conduit (90). An inner or clamping section (30) extends integrally from the end of one outer wall section (20) and is latchable to the end of the other (22) and includes a pair of inner wall sections (36,40) joined by a central arcuate portion (38) crossing the top of the region (18). When the outer and inner walls (20,36;22,40) are crimped to a vertical orientation, the rotated inner walls (36,40) urge the central portion (38) against the conduit which in turn is clamped against surfaces (68) of a spaced pair of platforms (60) raised from base section (12), and conduit (90) is thus secured within member (10).

    摘要翻译: 管道保持器是一体式冲压和成形的构件(10),其包括具有从可安装到壁(92)的基部(12)延伸的外壁(14,16)的外部部分,以形成导管接收区域 (18),当围绕导管(90)施加时,所述外壁(14,16)的外部部分(20,22)可相对于彼此卷曲成垂直取向。 内部或夹紧部分(30)从一个外壁部分(20)的端部一体地延伸并且可锁定到另一个外壁部分(22)的端部,并且包括一对内壁部分(36,40),其通过中心 弓形部分(38)穿过区域(18)的顶部。 当外壁和内壁(20,36; 22,40)被卷曲成垂直取向时,旋转的内壁(36,40)将中心部分(38)推压到导管上,导管又被夹紧在表面(68 )从基部(12)升高的间隔开的一对平台(60),并且导管(90)固定在构件(10)内。

    Grounding connector
    6.
    发明授权
    Grounding connector 失效
    接地连接器

    公开(公告)号:US5151560A

    公开(公告)日:1992-09-29

    申请号:US754884

    申请日:1991-09-04

    IPC分类号: H01R4/26 H01R4/64

    CPC分类号: H01R4/26 H01R4/64

    摘要: A grounding connector for interconnecting a pair of uninsulated conductors such as wires includes an outer body member having diverging tabs extending from upper extents of vertical walls of a U-shaped channel, the tabs being crimpable toward each other when applied to the wires. An inner body member includes a base section crossing the top of the U-shaped channel and diverging inner tabs extending along the inside surfaces of the outer body member to assured stops at the ends of the outer tabs. When the outer tabs are crimped to a vertical orientation, the inner tabs are also crimped to a vertical orientation and urge the base section against the wires in the U-shaped channel. The inner body member presses the wires against upper and lower surfaces of a conductive insert so that arrays of penetrating spikes along the insert surfaces break through corrosion of the wires and assuredly electrically interconnect the wires. The insert is shaped to accommodate interconnecting a pair of flat wires, a pair of round wires, or one of each, or a wire and a rod or pipe.

    摘要翻译: 用于互连一对未绝缘导体(例如导线)的接地连接器包括具有从U形通道的垂直壁的上部延伸的发散突片的外部主体构件,当应用于导线时,突片可相对于彼此卷曲。 内部本体构件包括与U形通道的顶部交叉的基部部分和沿着外部本体构件的内表面延伸的发散的内部突出部,以在外部突出部的端部处确保止动件。 当外部突片被压接成垂直方向时,内部突片也被压接成垂直取向并且将基部部分压靠在U形通道中的电线上。 内部主体构件将导线压靠在导电插入件的上表面和下表面上,使得沿着插入表面的穿透尖钉阵列突破了导线的腐蚀并且确定地电连接导线。 插入件被成形为适应互连一对扁平线,一对圆形线,或者每一条线,或者线和杆或管。

    Method of staking a wave crimp for flat power cable termination
    7.
    发明授权
    Method of staking a wave crimp for flat power cable termination 失效
    用于扁平电力电缆端接的波峰压接方法

    公开(公告)号:US4859204A

    公开(公告)日:1989-08-22

    申请号:US193852

    申请日:1988-05-13

    IPC分类号: H01R4/24

    摘要: A transition adapter for terminating flat power cable includes a stamped and formed member having opposed plate sections between which an end or an edge portion of the cable is receivable to be terminated where the plate sections have opposing cooperating terminating regions comprised of a plurality of alternating wave shapes and relief recesses, with each wave shape aligned with a recess of the opposing terminating region so that when the plate sections are urged together under sufficient force, the wave crests deflect integral strips of conductor out of the plane of the cable, exposing sheared conductor edges for electrical connection therewith. Softer metal insert members are secured to and along outer surfaces of the plate sections and are then staked to deform the metal against the shared conductor edges to engage and form gas-tight electrical connections of substantial surface area therewith. The terminating method can also include staking the wave joints to split them and force the split wave portions laterally, creating strong spring members against which the insert members can be staked for an improved electrical connection.

    摘要翻译: 用于端接扁平电力电缆的转换适配器包括具有相对的板部分的冲压和成形构件,在该板部分之间,电缆的端部或边缘部分可在其间接收,其中板部分具有由多个交替波浪组成的相对的协作终止区域 形状和浮雕凹槽,每个波浪形状与相对的终止区域的凹部对准,使得当板部分在足够的力下被推压在一起时,波峰将导体的一体条带偏离电缆的平面,暴露剪切导体 用于与其电连接的边缘。 较软的金属插入件被固定到板部分的外表面并且沿着板部分的外表面固定,然后被固定以将金属变形成抵抗共用的导体边缘,从而与其相当的表面区域接合并形成气密电连接。 端接方法还可以包括铆接波纹接头以分开它们并且横向地迫使分裂波浪部分,从而产生强大的弹簧构件,插入构件可以通过该弹簧构件被固定以改善电连接。

    Electrical termination and method of terminating flat power cable
    8.
    发明授权
    Electrical termination and method of terminating flat power cable 失效
    电气终端和终端扁平电力电缆的方法

    公开(公告)号:US4950180A

    公开(公告)日:1990-08-21

    申请号:US382604

    申请日:1989-07-19

    IPC分类号: H01R4/24

    摘要: A transition adapter for terminating flat power cable includes a stamped and formed member having opposed plate sections between which an end or an edge portion of the cable is receivable to be terminated where the plate sections have opposing cooperating terminating regions comprised of a plurality of alternating wave shapes and relief recesses, with each wave shape aligned with a recess of the opposing terminating region so that when the plate sections are urged together under sufficient force, the wave crests deflect integral strips of conductor cut of the plane of the cable, exposing sheared conductor edges for electrical connection therewith. Softer metal insert members are secured to and along outer surfaces of the plate sections and are then staked to deform the metal against the sheared conductor edges to engage and form gas-tight electrical connections of substantial surface area therewith. The terminating method can also include staking the wave joints to split them and force the split wave portions laterally, creating strong spring members against which the insert members can be staked for an improved electrical connection.

    摘要翻译: 用于端接扁平电力电缆的转换适配器包括具有相对的板部分的冲压和成形构件,在该板部分之间,电缆的端部或边缘部分可在其间接收,其中板部分具有由多个交替波浪组成的相对的协作终止区域 形状和浮雕凹部,每个波形与相对的终止区域的凹部对准,使得当板部分在足够的力下被推压在一起时,波峰偏转电缆平面的导体切割的整体条,暴露剪切导体 用于与其电连接的边缘。 较软的金属插入件被固定到板部分的外表面并且沿着板部分的外表面固定,然后被固定以使金属抵靠剪切的导体边缘变形,从而接合并形成与其相当的表面积的气密电连接。 端接方法还可以包括铆接波纹接头以分开它们并且横向地迫使分裂波浪部分,从而产生强大的弹簧构件,插入构件可以通过该弹簧构件被固定以改善电连接。

    Electrical terminal for wave crimp termination of flat power cable
    9.
    发明授权
    Electrical terminal for wave crimp termination of flat power cable 失效
    扁平电力电缆波峰端子电气端子

    公开(公告)号:US4938713A

    公开(公告)日:1990-07-03

    申请号:US338242

    申请日:1989-04-14

    摘要: A transition adapter for terminating flat power cable includes at least a stamped and formed member having opposed plate sections between which an end or an edge portion of the cable is receivable to be terminated. The plate sections have opposing cooperating terminating regions comprised of a plurality of alternating wave shapes and relief recesses, with each wave shape aligned with a recess of the opposing terminating region. When the plate sections are urged together under sufficient force, shearing edges along each side of each wave shape shear the cable conductor by cooperating with shearing edges of the adjacent wave shape of the opposing terminating region, scissors-fashion. Crests of the wave shapes deflecting the sheared cable portions into the opposing relief recesses, forming a series of interlocking wave joints across the intermeshing terminating regions and terminating the cable between the plate sections. The wave crests deflect integral strips of conductor out of the plane of the cable, exposing sheared conductor edges for electrical connection therewith such as with solder. Softer metal insert members may be secured to and along outer surfaces of the plate sections to engage and form gas-tight electrical connections with substantial surface areas of the sheared conductor edges.

    摘要翻译: 用于端接扁平电力电缆的转换适配器包括至少具有相对的板部分的冲压和成形构件,电缆的端部或边缘部分可以在其之间接纳以终止。 板部分具有由多个交替波形和浮雕凹部组成的相对的协同终止区,每个波形与相对的终止区的凹部对准。 当板部分在足够的力下被推压在一起时,沿着每个波形的每一侧的剪切边缘通过与相对的终止区域的相邻波浪形状的剪切边缘(剪刀式)协作来剪切电缆导体。 波形的波峰形状将剪切的电缆部分偏转到相对的浮雕凹部中,在相互啮合的终止区域之间形成一系列互锁波关节,并且终止板部分之间的电缆。 波峰将导体的整体条从电缆的平面偏转,暴露出剪切的导体边缘,用于与焊料电连接。 较软的金属插入构件可以固定到板部分的外表面并且沿着板部分的外表面接合并形成与剪切的导体边缘的实质表面区域的气密电连接。

    Electrical terminals and method for terminating flat power cable
    10.
    发明授权
    Electrical terminals and method for terminating flat power cable 失效
    电气端子和终端扁平电力电缆的方法

    公开(公告)号:US4915650A

    公开(公告)日:1990-04-10

    申请号:US338079

    申请日:1989-04-14

    IPC分类号: H01R11/11 H01R12/61 H01R43/01

    摘要: A pair of transition adapter terminals especially useful for terminating respective conductors of a dual conductor flat power cable, include respective contact sections at forward ends thereof. Cable-receiving slots across rearward ends thereof extend between pairs of integral bight straps or hinge sections joining upper and lower terminal plate sections. The slots receive respective tab-shaped portions of flat power cable insertably thereinto which are then disposed between the opposed slightly spaced upper and lower plate sections. The plate sections include opposing arrays of shearing waves shapes alternating with relief recesses transversely across, with each wave shape opposed from a respective relief recess. When the plate sections are pressed together, the opposing arrays of wave shapes shear the insulation and the conductor of the tab-shaped cable portion therebetween and simultaneously extrude the sheared conductor strips into the opposed relief recesses, exposing sheared conductor edges for enabling electrical connections therewith. The cable is prepared by cutting an axial slot along the centerline preferably dimensioned so that the exposed inwardly facing conductor edges are bitten into by the adjacent bight straps upon pressing together the plate sections.

    摘要翻译: 特别适用于端接双导体扁平电力电缆的各个导体的一对转换适配器端子包括在其前端的各自的接触部分。 其后端的电缆接收槽在连接上端子板部分和下端子板部分的成对的整体式带条或铰链部分之间延伸。 狭槽容纳可插入其中的平坦电力电缆的各自的片状部分,然后将它们布置在相对的稍微间隔开的上部和下部板部分之间。 板部分包括相对的剪切波形阵列,其与横向横切的浮雕凹槽交替,每个波形与各自的凹槽相对。 当板部分被压在一起时,相对的波浪阵列将绝缘体和其间的片状电缆部分的导体剪切并同时将剪切的导体条拉伸到相对的凹槽中,暴露剪切的导体边缘以实现与其的电连接 。 电缆通过沿着中心线切割轴向狭槽来制备,其优选地尺寸设计成使得当将板部分压在一起时,暴露的面向内的导体边缘被相邻的弯曲带咬入。