公开(公告)号：US10092940B2

公开(公告)日：2018-10-09

申请号：US14759162

申请日：2013-12-19

申请人： Kabushiki Kaisha F.C.C.

发明人： Keitaro Kawai ,  Yuki Shimizu

IPC分类号： B21D28/28 ,  B21D28/24 ,  B21D19/08 ,  B21D28/14 ,  B21J5/10 ,  B21D28/26 ,  B21D28/34

摘要： A piercing die, a holding body, and a piercing punch are used to form a pressed component having a plate-shaped base portion and a tubular boss portion extending from the base portion. The piercing die has a receiving portion, an outer shape-forming portion, and a die-side cutting edge. The piercing punch has an inner shape-forming portion, a punch-side cutting edge, and a straight portion. In a process of forming a pressed component, the piercing punch is pressed against a preform which is formed from a blank and which has a preliminary boss portion so as to cause part of the preliminary boss portion to flow toward the outer shape-forming portion, and so as to then cut off another part of the preliminary boss portion to form a boss portion.

公开(公告)号：US20150352622A1

公开(公告)日：2015-12-10

申请号：US14759833

申请日：2013-12-19

申请人： KABUSHIKI KAISHA F.C.C.

发明人： Yuki Shimizu ,  Yutaka Touda

IPC分类号： B21D28/28

CPC分类号： B21D28/28 ,  B21D22/00 ,  B21D35/001 ,  B21D53/34

摘要： The present invention provides a method for forming a pressed component, a method for manufacturing a pressed component, and a die apparatus for forming a pressed component which can reduce the load necessary for forming to thereby decrease the size and the degree of complexity of equipment used for forming a pressed component. A pressed component (90) is formed by pressing a preform (90) having a tapered tubular portion (91) and a sloping portion (92) which is provided at an end of the tubular portion and curved in a circular arc. The pressing is performed by a forming die apparatus (100) including a holding body (110), a piercing punch (120), and a piercing die (130). In a state in which the tubular portion (91) of the preform (90) is held by an outer fixing and supporting portion (112) of the holding body (110) and an inner fixing and supporting portion (132) of the piercing die (130), the forming die apparatus (100) cuts off a portion of the sloping portion (92) using an outer cutting edge (122) of the piercing punch (120) and an inner cutting edge (135) of the piercing die (130) and then causes a pressing portion (121) of the piercing punch (120) to bend and press the remaining portion of the sloping portion (92) within a forming space (FS) to thereby form a corner portion (83).

摘要翻译： 本发明提供一种压制构件的形成方法，压制构件的制造方法以及用于形成压制构件的模具装置，其能够降低形成所需的载荷，从而减小使用的设备的尺寸和复杂程度 用于形成按压部件。 通过压制具有锥形管状部分（91）的预成型件（90）和设置在管状部分的端部处并弯曲成圆弧的倾斜部分（92）来形成按压部件（90）。 通过包括保持体（110），穿刺冲头（120）和穿孔模具（130）的成型模具装置（100）进行压制。 在预成型体（90）的管状部（91）被保持体（110）的外侧固定支承部（112）保持的状态下，穿刺模具的内侧固定支承部（132） （130）中，成形模具装置（100）使用穿刺冲头（120）的外切割刃（122）和穿孔模具的内切割刃（135）切断一部分倾斜部分（92） 130），然后使穿刺冲头（120）的按压部（121）弯曲并在成形空间（FS）内按压倾斜部（92）的剩余部分，从而形成拐角部（83）。

公开(公告)号：US20150114067A1

公开(公告)日：2015-04-30

申请号：US14396512

申请日：2013-03-27

申请人： Kabushiki Kaisha F.C.C.

发明人： Yuki Shimizu

IPC分类号： B21D35/00 ,  B21D31/02 ,  B21D37/12 ,  B21C1/16

CPC分类号： B21D35/001 ,  B21C1/16 ,  B21D22/30 ,  B21D28/28 ,  B21D31/02 ,  B21D37/12 ,  B21D53/26

摘要： A die for forming a press-formed component includes a piercing die, a piercing punch, and a support. The piercing die includes a tubular first forming portion for forming a boss portion and a second forming portion having a cutting edge and an inwardly extending portion. The second forming portion is adapted to perform pressing of a preform while cutting a portion thereof. A cutting edge which cooperates with the cutting edge of the second forming portion is formed at a distal end of the piercing punch. When forming a press-formed component, a projection end portion of a preform formed from a blank by drawing is cut and removed by the two cutting edges, and a preform boss portion is then pressed and swaged by the inwardly extending portion.

摘要翻译： 用于形成压制成形部件的模具包括穿孔模具，穿孔冲头和支撑件。 穿孔模具包括用于形成凸台部分的管状第一形成部分和具有切割边缘和向内延伸部分的第二成形部分。 第二形成部分适于在切割预成型件的一部分的同时进行挤压。 与穿刺冲头的远端形成有与第二成形部的切削刃配合的切削刃。 当形成压制成形部件时，通过两个切割刃将由坯料形成的预成型件的突出端部分切割并除去，然后通过向内延伸的部分压制预型件凸台部分。

公开(公告)号：US10086423B2

公开(公告)日：2018-10-02

申请号：US14759833

申请日：2013-12-19

申请人： Kabushiki Kaisha F.C.C.

发明人： Yuki Shimizu ,  Yutaka Touda

IPC分类号： B21C23/00 ,  B21D28/28 ,  B21D22/00 ,  B21D53/34 ,  B21D35/00

摘要： A pressed component is formed by pressing a preform having a tapered tubular portion and a sloping portion provided at an end of the tubular portion and curved in a circular arc. Pressing is performed by a forming die apparatus including a holding body, a piercing punch, and a piercing die. When the tubular portion of the preform is held by an outer fixing and supporting portion of the holding body and an inner fixing and supporting portion of the piercing die, the forming die apparatus cuts off a portion of the sloping portion using an outer cutting edge of the piercing punch and an inner cutting edge of the piercing die and then causes a pressing portion of the piercing punch to bend and press the remaining portion of the sloping portion within a forming space to form a corner portion.

公开(公告)号：US09968979B2

公开(公告)日：2018-05-15

申请号：US14396512

申请日：2013-03-27

申请人： KABUSHIKI KAISHA F.C.C.

发明人： Yuki Shimizu

IPC分类号： B21D22/30 ,  B21D35/00 ,  B21D28/28 ,  B21D53/26 ,  B21C1/16 ,  B21D31/02 ,  B21D37/12

CPC分类号： B21D35/001 ,  B21C1/16 ,  B21D22/30 ,  B21D28/28 ,  B21D31/02 ,  B21D37/12 ,  B21D53/26

摘要： A die apparatus for forming a press-formed component includes a piercing die, a piercing punch, and a support. The piercing die includes a tubular first forming portion for forming a boss portion and a second forming portion having a cutting edge and an inwardly extending portion. The second forming portion is adapted to perform pressing of a preform while cutting a portion thereof. A cutting edge which cooperates with the cutting edge of the second forming portion is formed at a distal end of the piercing punch. When forming a press-formed component, a projection end portion of a preform formed from a blank by drawing is cut and removed by the two cutting edges, and a preform boss portion is then pressed and swaged by the inwardly extending portion.

公开(公告)号：US20150336155A1

公开(公告)日：2015-11-26

申请号：US14759162

申请日：2013-12-19

申请人： KABUSHIKI KAISHA F.C.C.

发明人： Keitaro Kawai ,  Yuki Shimizu

IPC分类号： B21D28/24 ,  B21D28/14 ,  B21D19/08

CPC分类号： B21D28/243 ,  B21D19/08 ,  B21D19/088 ,  B21D28/14 ,  B21D28/26 ,  B21D28/34 ,  B21J5/10

摘要： The present invention provides a method for forming a pressed metal component, a method for manufacturing such a pressed component, and a die apparatus for forming such a pressed component which decrease the size and the degree of complexity of equipment used for forming a pressed metal component having a plate-shaped base portion and a tubular boss portion extending from the base portion and allow formation of the boss portion in a wide variety of shapes. A piercing die 110, a holding body 120, and a piercing punch 130 are used to form a pressed component 90. The piercing die 110 has a receiving portion 111, an outer shape-forming portion 112, and a die-side cutting edge 113. The piercing punch 130 has an inner shape-forming portion 131, a punch-side cutting edge 132, and a straight portion 133. In a process of forming the pressed component 90, the piercing punch 130 is pressed against a preform 90′ formed from a blank BL and having a preliminary boss portion 92′ so as to cause part of the preliminary boss portion 92′ to flow toward the outer shape-forming portion 112, and so as to then cut off another part of the preliminary boss portion 92′ to thereby form a boss portion 92.

摘要翻译： 本发明提供一种形成压制金属部件的方法，这种压制部件的制造方法以及用于形成这种压制部件的模具装置，其减小了用于形成压制金属部件的设备的尺寸和复杂程度 具有板形基部和从基部延伸的管状凸台部，并允许以各种形状形成凸台部。 穿孔模具110，保持体120和穿孔冲头130用于形成被按压部件90.穿刺模具110具有容纳部分111，外形成部分112和模具侧切割刃113 穿孔冲头130具有内部形状形成部分131，冲头侧切割边缘132和直线部分133.在形成压制部件90的过程中，穿孔冲头130被压在形成的预成型件90'上 从坯料BL起，具有预备凸台部92'，使预备凸台部92'的一部分朝向外形形成部112流动，然后切断预备凸台部92的另一部分 从而形成凸起部分92。