摘要:
A multi-diameter tubular body is cold-forged by forming a large-diameter hole portion in a formed body having a preliminary hole through subjection of the preliminary hole to deep hole forming and by punching out the bottom surface of the large-diameter hole portion to thereby form a small-diameter hole portion. Since a punch having a central protrusion on its forward end surface is used, an internal flaw is generated by dead metal in the inner circumferential surface of a depression, formed by the protrusion, in the bottom surface of the large-diameter hole portion. An outside diameter of a protrusion of a deep hole forming punch is rendered smaller than an inside diameter of the small-diameter hole portion to be formed later by punching out the bottom surface of the large-diameter hole portion. As a result, the internal flaw is removed when the small-diameter hole portion is formed.
摘要:
The present invention describes a method of manufacturing a near-net shaped hollow shaft useful for high power applications such as gearboxes for wind energy industry. The method involves providing a concast bloom (of a round or rectangular or of any polygonal cross section) or an as-cast round ingot from which a hollow perform is prepared using hollow die punching, followed by process of heat treatment, proof-machining and stress relieving.
摘要:
When the column-shaped raw material 10 is subjected to an upsetting process, a simultaneous forward-backward extrusion process, a punching process, a rolling process and a finishing process in order, to obtain an outer ring 3 that constitutes a back-to back double-row angular ball bearing 3, in the simultaneous forward-backward extrusion process, using a floating die 31 having a bottom plate section 35 with a circular convex section 34 and a punch 33 having a punch side convex section 37 provided on an distal end thereof, the section closer to the center in the radial direction of the first intermediate material 11a is compressed in the axial direction, causing the metal material of the first intermediate material 11a to move outward in the radial direction and move approximately uniformly in both extrusion (forward and backward) direction of the punch 33, whereby the middle metal material 29 having a high degree of cleanliness of the column-shaped raw material 10 is exposed over the entire portion that will become the double-row outer-ring raceways 2.
摘要:
A zoning closed-die extruding device comprises a closed female die and a male die. which is disposed in a longitudinal direction and configured to be mated with a closed cavity of the closed female die to extrude a blank. The male die comprises an extruding shaft portion and a stamp-extruding head portion, which is connected with the extruding shaft portion and disposed below the extruding shaft portion. A cross-sectional area of the stamp-extruding head portion perpendicular to a longitudinal axis of the closed female die is smaller than that of the extruding shaft portion perpendicular to the longitudinal axis of the closed female die. The male die is configured to rotate about the longitudinal axis of the closed female die so that the blank is sequentially and zonally deformed by the stamp-extruding head portion inside the closed cavity of the closed female die.
摘要:
A hole 30 is formed in the center of the rear end face 20 of a round billet 10. The hole 30 has a predetermined depth from the rear end face 20 and a plurality of grooves 31 are provided in the side surface thereof. Each groove 31 extends in the depth direction of the hole 30. Piercing and rolling of the round billet 10 having the hole 30 is performed using a piercing mill having a plug. During piercing and rolling, the bottom surface of the hole 30 is broken through by the plug and a protrusion which is to be the starting point of burrs is formed, and the protrusion is absorbed by the groove 31 as the plug advances. Consequently, formation of burrs at the rear end of a hollow shell after piercing-rolling thereof can be suppressed.
摘要:
A method for forming an aperture includes stamping an aperture into the article using a pellet, and refining aperture shape(s) and/or aperture dimensions. Methods for forming articles having reduced residual compressive stress are also disclosed. Very generally, the methods include establishing a diamond coating on at least a portion of a substrate, and applying a stress-relief process to the diamond coating, the substrate, or combinations thereof.
摘要:
Provided is a manufacturing method of an outer ring (3) of a back-to-back arrangement double-row angular ball bearing from a raw material (10) comprising a upsetting (A to B), a backward extrusion process (C to D), a punching (D to E), a rolling (E to F) and a finishing, wherein an outer diameter of a first intermediate material (11a) produced by the upsetting is equal to or smaller than an inside diameter of an inner periphery large diameter portion (18) of the inner circumference of a die (13) used in the backward extrusion process and larger than an inside diameter of an inner periphery small portion (19) of the die (13), and in a condition with the first intermediate material (11a) sitting on the inner periphery inclined portion (20) of the die (13), the intermediate material (11a) is pushed toward a base of the die (13) by a punch (14), to thereby the middle metal material (29) with the highest cleanliness of the raw material (10) is exposed to the two outer ring raceways (2) of the outer ring (3).
摘要:
A method of making a bushing 100 with blind grooves used as oil reservoirs for a chain, by which a number of blind grooves 112 for oil reservoirs are provided in an axial direction on an inner circumferential surface of a cylindrical steel member in forging processes comprises the steps of: fitting one end of a cylindrical steel member 106 to blind groove forming protrusions HP1 of a hollow die pin HP contained in a blind groove forming die D6, pressing the blind groove forming protrusions HP1 against an inner circumferential surface of the cylindrical steel member 106 while a diameter widening center pin EP inserted from the other end to the one end of the cylindrical steel member 106 is abutted and held on a front end inner circumferential portion HP3 of the hollow die pin HP and pushing a blind groove forming punch P6 into the blind groove forming die D6 while pressing the other end of the cylindrical steel member 106 and sliding an inner circumferential surface 111 of the cylindrical steel member 106 with respect to blind groove forming protrusions HP1.
摘要:
In the metal billet to be used for hot dilation forming, a forward side with respect to the pressing direction has a quadrate section and its diagonal length is not more than an inner diameter of a container. Moreover, a backward side with respect to the pressing direction has a circular section and its diameter is substantially same as the inner diameter of the container. The metal billet is heated to a temperature suitable for press working and is set into a container for press forming. While a center of a workpiece of the metal billet is being bored by a boring punch to be operated by a pressing machine, the metal billet is hot-dilated so that a bottomed container for a cask is formed.
摘要:
In the metal billet to be used for hot dilation forming, a forward side with respect to the pressing direction has a quadrate section and its diagonal length is not more than an inner diameter of a container. Moreover, a backward side with respect to the pressing direction has a circular section and its diameter is substantially same as the inner diameter of the container. The metal billet is heated to a temperature suitable for press working and is set into a container for press forming. While a center of a workpiece of the metal billet is being bored by a boring punch to be operated by a pressing machine, the metal billet is hot-dilated so that a bottomed container for a cask is formed.