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公开(公告)号：US06745817B2
公开(公告)日：2004-06-08
申请号：US10115141
申请日：2002-04-04
申请人： Keisuke Ban , Akira Sunohara , Yasuhiro Sasaki , Koichi Ogiwara
发明人： Keisuke Ban , Akira Sunohara , Yasuhiro Sasaki , Koichi Ogiwara
IPC分类号： B22D2700
CPC分类号： B22D27/18 , B22D21/007 , B22D27/003 , B22D27/006
摘要： A casting apparatus for performing a casting while an oxide film formed on a surface of a molten metal is reduced by allowing the molten metal and a reducing compound to be contacted with each other, includes: a molding die having a cavity for receiving the molten metal, a sprue from which the molten metal is poured and a feeder head portion arranged between the sprue and the cavity. A difference of heat insulation is partially provided between the feeder head portion and the cavity such that the molten metal filled in the cavity and the feeder head portion is sequentially solidified in a direction of from a terminal portion of the cavity to the feeder head portion.
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公开(公告)号：US06745816B2
公开(公告)日：2004-06-08
申请号：US09852267
申请日：2001-05-10
IPC分类号： B22D2700
CPC分类号： B22D27/18 , B22C9/088 , B22D21/007
摘要： The method of casting of the present invention is capable of making volume of a feeder head can be small and making cooling rate of the feeder head can be easily made lower than that of a cavity. The method is executed in a casting machine, which includes a casting die, in which the feeder head is provided between a metal inlet and the cavity and in which heat insulating of the feeder head is greater than that of the cavity so as to make cooling rate of the feeder head lower than that of the cavity. The method comprises the steps of: pouring a molten metal into the cavity; reacting the molten metal on a deoxidizing compound in the cavity so as to deoxidize an oxide film formed on a surface of the molten metal; and supplementing the molten metal in the feeder head to the cavity when the molten metal in the cavity is solidified and shrinked.
摘要翻译： 本发明的铸造方法能够使供给头的体积小，能够容易地使供给头的冷却速度低于空腔的冷却速度。 该方法在铸造机器中执行，该铸造机包括铸造模具，其中进料头设置在金属入口和空腔之间，其中进料头的绝热大于空腔的绝热，以使冷却 进料头的速率低于空腔的速度。 该方法包括以下步骤：将熔融金属浇注到空腔中; 使所述熔融金属在所述空腔中的脱氧化合物上反应，以使形成在所述熔融金属表面上的氧化膜脱氧; 并且当空腔中的熔融金属凝固和收缩时，将进料头中的熔融金属补充到空腔。
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公开(公告)号：US06964293B2
公开(公告)日：2005-11-15
申请号：US10858478
申请日：2004-06-02
CPC分类号： B22D27/18 , B22C9/088 , B22D21/007
摘要： The method of casting of the present invention is capable of making volume of a feeder head can be small and making cooling rate of the feeder head can be easily made lower than that of a cavity. The method is executed in a casting machine, which includes a casting die, in which the feeder head is provided between a metal inlet and the cavity and in which heat insulating of the feeder head is greater than that of the cavity so as to make cooling rate of the feeder head lower than that of the cavity. The method comprises the steps of: pouring a molten metal into the cavity; reacting the molten metal on a deoxidizing compound in the cavity so as to deoxidize an oxide film formed on a surface of the molten metal; and supplementing the molten metal in the feeder head to the cavity when the molten metal in the cavity is solidified and shrinked.
摘要翻译： 本发明的铸造方法能够使供给头的体积小，能够容易地使供给头的冷却速度低于空腔的冷却速度。 该方法在铸造机器中执行，该铸造机包括铸造模具，其中进料头设置在金属入口和空腔之间，其中进料头的绝热大于空腔的绝热，以使冷却 进料头的速率低于空腔的速度。 该方法包括以下步骤：将熔融金属浇注到空腔中; 使所述熔融金属在所述空腔中的脱氧化合物上反应，以使形成在所述熔融金属表面上的氧化膜脱氧; 并且当空腔中的熔融金属凝固和收缩时，将进料头中的熔融金属补充到空腔。
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公开(公告)号：US20050000672A1
公开(公告)日：2005-01-06
申请号：US10858478
申请日：2004-06-02
CPC分类号： B22D27/18 , B22C9/088 , B22D21/007
摘要： The method of casting of the present invention is capable of making volume of a feeder head can be small and making cooling rate of the feeder head can be easily made lower than that of a cavity. The method is executed in a casting machine, which includes a casting die, in which the feeder head is provided between a metal inlet and the cavity and in which heat insulating of the feeder head is greater than that of the cavity so as to make cooling rate of the feeder head lower than that of the cavity. The method comprises the steps of: pouring a molten metal into the cavity; reacting the molten metal on a deoxidizing compound in the cavity so as to deoxidize an oxide film formed on a surface of the molten metal; and supplementing the molten metal in the feeder head to the cavity when the molten metal in the cavity is solidified and shrinked.
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公开(公告)号：US06848496B2
公开(公告)日：2005-02-01
申请号：US10726685
申请日：2003-12-04
申请人： Keisuke Ban , Akira Sunohara , Yasuhiro Sasaki , Koichi Ogiwara
发明人： Keisuke Ban , Akira Sunohara , Yasuhiro Sasaki , Koichi Ogiwara
CPC分类号： B22D27/18 , B22D21/007 , B22D27/003 , B22D27/006
摘要： A casting apparatus for performing a casting while an oxide film formed on a surface of a molten metal is reduced by allowing the molten metal and a reducing compound to be contacted with each other, includes: a molding die having a cavity for receiving the molten metal, a sprue from which the molten metal is poured and a feeder head portion arranged between the sprue and the cavity. A difference of heat insulation is partially provided between the feeder head portion and the cavity such that the molten metal filled in the cavity and the feeder head portion is sequentially solidified in a direction of from a terminal portion of the cavity to the feeder head portion.
摘要翻译： 通过使熔融金属和还原性化合物彼此接触来降低形成在熔融金属表面上的氧化膜的铸造装置，包括：具有用于接收熔融金属的空腔的成型模具 浇注熔融金属的浇口和设置在浇口和空腔之间的进料头部分。 在进料器头部和腔之间部分地设置绝热的差异，使得填充在空腔中的熔融金属和进料头部分在空腔的末端部分到进料头部分的方向上依次固化。
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公开(公告)号：US07104309B2
公开(公告)日：2006-09-12
申请号：US10652304
申请日：2003-09-02
申请人： Keisuke Ban , Koichi Ogiwara , Sakuzo Nakatani , Akira Sunohara
发明人： Keisuke Ban , Koichi Ogiwara , Sakuzo Nakatani , Akira Sunohara
CPC分类号： B22D27/006 , B22D21/007 , B22D27/18
摘要： In the method of deoxidation casting, a disused metal left in a feeder head can be easily removed from a cast product, or the molten metal left in the feeder head can be removed from the cast product so as to easily finish the cast product. The method comprises the steps of: pouring a molten metal into a cavity of a casting die; and reacting a deoxidizing compound with the molten metal so as to deoxidize an oxide film formed on a surface of the molten metal. And the method is characterized in that rate of cooling the molten metal in a feeder head of the casting die is lower than that in the cavity, and that the molten metal in the feeder head, which is not solidified, is treated when the molten metal in the cavity is solidified so as to make an outline of a cast product correspond to that of a desired product.
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公开(公告)号：US06725900B2
公开(公告)日：2004-04-27
申请号：US10097483
申请日：2002-03-15
申请人： Keisuke Ban , Koichi Ogiwara , Sakuzo Nakatani , Akira Sunohara
发明人： Keisuke Ban , Koichi Ogiwara , Sakuzo Nakatani , Akira Sunohara
IPC分类号： B22D2704
CPC分类号： B22D27/006 , B22D21/007 , B22D27/18
摘要： In the method of deoxidation casting, a disused metal left in a feeder head can be easily removed from a cast product, or the molten metal left in the feeder head can be removed from the cast product so as to easily finish the cast product. The method comprises the steps of: pouring a molten metal into a cavity of a casting die; and reacting a deoxidizing compound with the molten metal so as to deoxidize an oxide film formed on a surface of the molten metal. And the method is characterized in that rate of cooling the molten metal in a feeder head of the casting die is lower than that in the cavity, and that the molten metal in the feeder head, which is not solidified, is treated when the molten metal in the cavity is solidified so as to make an outline of a cast product correspond to that of a desired product.
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公开(公告)号：US06752199B2
公开(公告)日：2004-06-22
申请号：US10105377
申请日：2002-03-26
申请人： Keisuke Ban , Koichi Ogiwara , Akira Sunohara
发明人： Keisuke Ban , Koichi Ogiwara , Akira Sunohara
IPC分类号： B22D2300
CPC分类号： B22D27/18 , B22D21/007 , B22D27/003 , B22D27/006
摘要： A reduction casting method, in which a molten metal is poured into a cavity of a molding die and casting is performed while the oxide film formed on the surface of the molten metal is reduced by allowing the molten metal and the reducing compound to be contacted with each other in the cavity of the molding die, is characterized in that, at the time the molten metal is poured into the cavity, it is done while it is allowed to be in a turbulent flow.
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9.发明授权Reduction casting method, reduction casting apparatus and molding die using same 失效还原铸造法，还原铸造装置和使用其的成型模具公开(公告)号：US06805191B2
公开(公告)日：2004-10-19
申请号：US10630873
申请日：2003-07-31
申请人： Keisuke Ban , Koichi Ogiwara , Akira Sunohara
发明人： Keisuke Ban , Koichi Ogiwara , Akira Sunohara
IPC分类号： B22C908
CPC分类号： B22D27/18 , B22D21/007 , B22D27/003 , B22D27/006
摘要： A reduction casting method, in which a molten metal is poured into a cavity of a molding die and casting is performed while the oxide film formed on the surface of the molten metal is reduced by allowing the molten metal and the reducing compound to be contacted with each other in the cavity of the molding die, is characterized in that, at the time the molten metal is poured into the cavity, it is done while it is allowed to be in a turbulent flow.
摘要翻译： 一种还原铸造方法，其中将熔融金属注入到模具的模腔中并浇铸，同时通过使熔融金属和还原性化合物与熔融金属和还原性化合物接触来降低形成在熔融金属表面上的氧化膜 彼此在成型模具的空腔中的特征在于，当熔融金属注入空腔时，在允许其处于湍流的过程中完成。
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公开(公告)号：US4548838A
公开(公告)日：1985-10-22
申请号：US654463
申请日：1984-09-26
申请人： Akira Sunohara
发明人： Akira Sunohara
CPC分类号： B05B15/0456
摘要： In a masking technique used in painting processes, a flexible masking sheet is held in place and in shape by the tension on wires fixed to the sheet. The tension is generated by a tensioning device which acts as a ratchet allowing only increases in tension at room temperature and which loses ratcheting effect at higher temperatures. The tensioning device may employ a wax-actuated clutch which is rigid at room temperature but which gradually loses rigidity, thus slowly releasing tension, as temperature increases. Alternatively, the tensioning device may remain perfectly rigid until a higher temperature prevails. A workpiece can be masked and painted at room temperature and then cured and/or dried at a higher temperature, at which time the mask can be easily removed.
摘要翻译： 在涂装工艺中使用的掩模技术中，柔性掩模片通过固定在片材上的电线上的张力保持就位和形状。 张力由张紧装置产生，该张紧装置用作棘轮，仅允许室温下的张力增加，并在较高温度下失去棘轮效应。 张紧装置可以使用在室温下刚性但是逐渐失去刚性的蜡致动离合器，因此随着温度的升高缓慢释放张力。 或者，张紧装置可以保持完全刚性，直到存在较高的温度。 可以在室温下对工件进行掩模和涂漆，然后在较高温度下固化和/或干燥，此时可以容易地去除掩模。
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