公开(公告)号：US20160288367A1

公开(公告)日：2016-10-06

申请号：US15080873

申请日：2016-03-25

Applicant: NGK INSULATORS, LTD.

Inventor： Yuichi TAJIMA ,  Kensuke OKUMURA ,  Seiichiro HAYASHI

IPC: B28B17/02 ,  B28B3/20

CPC classification number: B28B17/026 ,  B28B3/20 ,  B28B17/0081 ,  B28C3/00 ,  B28C7/026 ,  B28C7/0418 ,  B28C9/002 ,  C04B35/62625 ,  C04B35/62635 ,  C04B38/0009 ,  C04B2235/6021 ,  G01B11/24 ,  C04B35/00

Abstract: A manufacturing method includes: a dry mixing step of dry mixing a raw material by batch processing; a wet mixing step of adding liquid to a dry mixture obtained at the dry mixing step, the liquid including at least one type of water, surfactant, lubricant and plasticizer, while wet mixing; a kneading step of kneading a wet mixture obtained at the wet mixing step; and a forming step of extruding a kneaded mixture (forming raw material) obtained at the kneading step to make a ceramic formed body. In the kneading step, the liquid is further added during kneading of the wet mixture.

Abstract translation: 一种制造方法，包括：干式混合工序，通过间歇式干燥混合原料; 在干混合步骤中获得的干燥混合物中加入液体的湿混合步骤，所述液体包括至少一种类型的水，表面活性剂，润滑剂和增塑剂，同时湿混合; 捏合在湿混合步骤中获得的湿混合物的捏合步骤; 以及挤出在捏合步骤中获得的捏合混合物（成型原料）以形成陶瓷成形体的成形步骤。 在捏合步骤中，在混合湿混合物期间进一步加入液体。

公开(公告)号：US20160136633A1

公开(公告)日：2016-05-19

申请号：US14885085

申请日：2015-10-16

Applicant: NGK Insulators, Ltd.

Inventor： Takehiko WATANABE ,  Seiichiro HAYASHI ,  Kazuhiko HAMATSUKA

IPC: B01J35/04

CPC classification number: B01J35/04 ,  B23P15/243 ,  B28B3/269 ,  B29C47/0028 ,  B29C47/12

Abstract: A die has two surfaces, in a forming material supplying surface which is one surface, a plurality of back holes to introduce a forming material of a honeycomb formed body into the die are formed, and in a honeycomb formed body extruding surface which is the other surface, lattice-shaped slits corresponding to cell partition walls are formed, the back holes communicate with the slits in slit intersecting portions of the slits, polygonal cell blocks defined by the slits include chamfered portions in which parts of corner portions and the like are chamfered at a chamfering angle θ of 1.0 to 8.0° to the extruding direction, from the honeycomb formed body extruding surface toward a slit depth direction, and straight portions which are not chamfered, and a ratio of a length L of the straight portion to a slit depth D is from 20 to 60%.

Abstract translation: 模具具有两个表面，在形成一个表面的成形材料供给表面上形成有将蜂窝成形体的成形材料引入模具中的多个后孔，并且在作为另一个的蜂窝成形体挤出表面 形成与单元隔壁相对应的表面的格子状的狭缝，后孔与狭缝的狭缝交叉部分中的狭缝连通，由狭缝限定的多边形单元块包括倒角部分，其中角部等的部分被倒角 在倒角角度; 从挤压方向为1.0〜8.0°，从蜂窝成型体挤出面向狭缝深度方向，未直角部分的直线部分和直线部分的长度L与狭缝深度D的比为20° 至60％。

公开(公告)号：US20150047622A1

公开(公告)日：2015-02-19

申请号：US14519653

申请日：2014-10-21

Applicant: NGK Insulators, Ltd.

Inventor： Keisuke TOBA ,  Kensuke OKUMURA ,  Seiichiro HAYASHI

IPC: B28D1/02 ,  B26D7/08

CPC classification number: B28D1/02 ,  B26D1/08 ,  B26D3/16 ,  B26D7/086 ,  B28B11/163 ,  B28D5/047

Abstract: A cutting method of a honeycomb formed body is provided. This is a cutting method of a honeycomb formed body in which, while a kneaded material containing a ceramic raw material is extruded to form a honeycomb formed body with a honeycomb shape having partition walls defining and forming a plurality of cells, the extruded honeycomb formed body is cut before drying by a cutting blade vibrated at a frequency of 0.3 kHz or more in a direction perpendicular to a direction in which this honeycomb formed body moves. It is preferably a cutting method of a honeycomb formed body in which the cutting blade is vibrated at a high frequency of 10 kHz or more.

Abstract translation: 提供了一种蜂窝成形体的切割方法。 这是一种蜂窝成型体的切割方法，其中，当将包含陶瓷原料的捏合材料挤出以形成具有限定并形成多个单元的隔壁的蜂窝形状的蜂窝成形体时，挤出的蜂窝成形体 在通过与该蜂窝成形体移动的方向垂直的方向以0.3kHz以上的频率振动的切割刀片进行干燥前，进行切割。 优选的是切割刀片以10kHz以上的高频振动的蜂窝成形体的切断方法。

公开(公告)号：US20160288366A1

公开(公告)日：2016-10-06

申请号：US15080853

申请日：2016-03-25

Applicant: NGK INSULATORS, LTD.

Inventor： Yuichi TAJIMA ,  Kensuke OKUMURA ,  Seiichiro HAYASHI

IPC: B28B17/02 ,  B28B3/20

CPC classification number: B28B17/026 ,  B28B3/20 ,  B28B17/0081 ,  B28C3/00 ,  B28C7/026 ,  B28C7/0418 ,  B28C9/002 ,  C04B35/62625 ,  C04B35/62635 ,  C04B38/0009 ,  C04B2235/6021 ,  G01B11/24

Abstract: A manufacturing method includes: a dry mixing step of dry mixing a raw material by batch processing; a wet mixing step of adding liquid to a dry mixture obtained at the dry mixing step by continuous processing, the liquid including at least one type of water, surfactant, lubricant and plasticizer, while wet mixing; a kneading step of kneading a wet mixture obtained at the wet mixing step; and a forming step of extruding a kneaded mixture (forming raw material) obtained at the kneading step to make a ceramic formed body.

Abstract translation: 一种制造方法，包括：干式混合工序，通过间歇式干燥混合原料; 在干混合步骤中通过连续加工将干燥混合物中加入液体的湿混合步骤，在湿混合的同时，包含至少一种类型的水，表面活性剂，润滑剂和增塑剂的液体; 捏合在湿混合步骤中获得的湿混合物的捏合步骤; 以及挤出在捏合步骤中获得的捏合混合物（成型原料）以形成陶瓷成形体的成形步骤。

公开(公告)号：US20160288365A1

公开(公告)日：2016-10-06

申请号：US15077067

申请日：2016-03-22

Applicant: NGK INSULATORS, LTD.

Inventor： Norihiro ASAKURA ,  Kensuke OKUMURA ,  Seiichiro HAYASHI

IPC: B28B11/24 ,  F26B3/347

CPC classification number: B28B11/241 ,  B28B11/243 ,  F26B3/347 ,  F26B2210/02 ,  H05B6/80 ,  H05B2206/046

Abstract: A microwave drying method of a honeycomb formed body includes: an introduction step of disposing the honeycomb formed body while keeping an axis direction of cells of the honeycomb formed body vertically and introducing the honeycomb formed body into a drying furnace capable of irradiating with microwaves; a reflector placing step of placing a microwave reflector above the honeycomb formed body, the microwave reflector including a reflecting face having a coverage factor to an area of an end face of the honeycomb formed body that is 15% to 30%; and a microwave drying step of irradiating the honeycomb formed body with the microwaves of 915 MHz in frequency from above to dry the honeycomb formed body.

Abstract translation: 一种蜂窝成形体的微波干燥方法，其特征在于，包括：在蜂窝成形体的母细胞的轴线方向保持垂直的状态下配置蜂窝成形体并将蜂窝成形体引入能够照射微波的干燥炉中的引入工序; 将微波反射器放置在蜂窝成形体上方的反射器放置步骤，所述微波反射器包括反射面，所述反射面具有覆盖率至所述蜂窝成形体的端面的面积的15％至30％; 以及微波干燥步骤，用上述频率从915MHz的微波照射蜂窝成形体，干燥蜂窝成形体。