Abstract:
A METHOD AND APPARATUS FOR ATOMIZING AND SPRAYING LIQUIDS SUCH AS FUEL, PAINT OR WATER IN THE FORM OF MINUTE DROPLETS UTILIZING A SMALL AMOUNT OF AIR TO PROVIDE THE ATOMIZING FORCE. THE LIQUID UNDER A PRESSURE OF FROM 30-100 PSI IS CAUSED TO FLOW IN A THIN FILM. STREAMS OF GAS AT A SLIGHTLY HIGHER PRESSURE ARE INPINGED AGAINST THE LIQUID FILM SO THAT THE GAS IS SHEARED INTO MICROBUBBLES WHICH ARE ENTRAINED IN THE LIQUID TO FORM A FROTH IN WHICH THE LIQUID IS THE CONTINUOUS PHASE, AND IN WHICH THE AIR TO LIQUID MASS RATIO IS FROM 0.1 TO 1.6. THE FROTH FLOWS THROUGH A SPACE IN WHICH THE PRESSURE DECREASES AS THE FROTH MOVES TOWARD A NOZZLE. DURING THIS FLOW THE FROTH BECOMES HOMOGENEOUS. THE FROTH IS DISCHARGED THROUGH A NOZZLE WHEREUPON THE AIR BUBBLES EXPLODE RUPTURING THE LIQUID FILM AND CAUSING THE LIQUID TO DISINTEGRATE INTO FINELY ATOMIZED
DROPS. THE APPARATUS FOR CARRYING OUT THIS METHOD COMPRISES A LIQUID FILM-FORMING CHANNEL CONNECTED TO A LIQUID INLET LINE SUPPLIED WITH LIQUID UNDER PRESSURE, AN AIR INJECTION CHANNEL TERMINATING ADJACENT TO THE LIQUID FLOW CHANNEL, A FLOW SPACE INTERCONNECTING THE LUQID FILM CHANNEL AND A NOZZLE ORIFICE. IN THE PREFERRED EMBODIMENT THE FILM-FORMING CHANNEL IS ANNULAR WITH AIR BEING INJECTED FROM THE OUTSIDE OF THE CHANNEL. IN A MODIFICATION THE LIQUID FILM-FORMING CHANNEL IS PLANAR WITH AIR BEING INJECTED INTO THE FILM FROM ONE OR BOTH SIDES OF THE CHANNEL.
Abstract:
An electrostatic spray system operable to spray either electrically conductive materials or nonconductive materials. The system includes apparatus for mechanically atomizing the coating material and for electrostatically charging it prior to deposition onto an article, which apparatus is characterized by an improved spray gun having improved electrical isolation between the electrically conductive portions of the gun and the nonconductive portions. Specifically, it includes an improved connector for connecting the gun to a supply hose without having to permanently weld the two together to maintain an effective electrical ''''standoff'''' between the hose and the gun. It also has an improved cartridge for sealing the valve stem of the gun. The system of this invention also includes an improved material storage tank and insulative system for isolating that tank from ground when the system is used to spray electrically conductive materials. It also includes a grounding wire for connecting the tank to ground when the tank is used to spray nonconductive materials.
Abstract:
An electrostatic spray apparatus and method for spraying coating materials having conductivities ranging from moderately conductive to highly conductive, which is characterized by freedom from electrical shock and ignition hazards occasioned by a grounded operator inadvertently contacting the hose and/or grounding it during use in an explosive atmosphere. Included is a spray gun which can be moved relative to a stationary source of coating material, an improved shock-free and ignition-free conduit for transporting under pressure moderately and/or highly electrically conductive coating materials from the stationary supply to the movable gun, and a source of high voltage unidirectional current for electrostatically charging the coating material prior to deposition thereof onto the article being coated.
Abstract:
A method and apparatus for spraying a coating material such as paint, in a flat fan pattern. In the gun a stream of paint under a relatively low pressure is caused to flow in an annular film. Streams of gas at a slightly higher pressure are directed against the paint film so that the gas is sheared into microbubbles which are entrained in the paint stream to form a froth. The froth flows through a chamber in which the bubbles disperse uniformly in the paint and is then discharged through a narrow slit nozzle effective to give it a fan shape. As the froth is released to atmospheric pressure, the microbubbles of air expand rapidly and rupture, causing the paint to disintegrate into finely atomized drops. The apparatus includes a cooperating orifice plate and collar which define a thin annular paint flow channel; and a plurality of air injection channels which intersect the paint flow channel. Air is introduced through these channels and is directed against the paint film. In the preferred gun, the nozzle includes a hemispherical endwise portion provided with an elongated discharge slot. A protuberance or ball is disposed within the nozzle and deflects the froth so that the froth passes through a relatively narrow passageway between the ball and nozzle. A modified gun includes a conventional airless flat fan orifice; and does not utilize an internal ball.