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公开(公告)号：US4606646A
公开(公告)日：1986-08-19
申请号：US709893
申请日：1985-03-08
CPC分类号： B01F7/008 , B01F7/00816 , B29B13/022 , B29B7/845 , B29C47/522 , B29C47/76 , B29C47/0009
摘要： Novel rotary processors and devolatilizing methods which provide extremely efficient devolatilization of materials, including viscous and visco-elastic materials and which involve a devolatilizing stage including a rotatable element carrying a plurality of annular channels and a stationary element providing a coaxial closure surface operationally arranged with the channels to provide enclosed processing passages. Each passage of the devolatilizing stage includes inlet means, outlet means and a channel blocking member all associated with the stationary element and arranged and adapted so that material fed to the inlet can be carried forward by the rotatable channel walls to the blocking member for discharge from the passage. The passages are interconnected by material to transfer grooves formed in the closure surface and operationally communicate with a vacuum source to provide a highly efficient devolatilizing stage.The novel devolatilizing stage is characterized by features which provide control of the processing volume available within the passages and of the transfer volume available within the transfer grooves. These volumes may then be coordinated with other processing variables to effect a foam devolatilizing mechanism in which nucleation of bubbles of volatiles within the material, bubble growth and bubble rupture occur during substantially plug-flow movement alternating with non-pressurizing shearing within the novel devolatilizing stage.
摘要翻译： 新型旋转处理器和脱挥发分方法，其提供了非常有效的材料脱挥发分，包括粘性和粘弹性材料，并且涉及包含可移动元件的脱挥发段，该可旋转元件具有多个环形通道，以及固定元件，其提供同轴的封闭表面， 通道提供封闭处理通道。 脱挥发段的每个通道包括入口装置，出口装置和通道阻挡构件，其全部与静止元件相关联并且被布置和适配，使得供给到入口的材料可以被可旋转的通道壁向前运送到阻挡构件以从 通道。 这些通道通过材料互连以形成在封闭表面中的沟槽，并与真空源可操作地连通以提供高效的脱挥发段。 新型脱挥发段的特征在于提供对通道内可用的处理量的控制和传送槽内可用的传送体积的特征。 然后可以将这些体积与其它处理变量相配合，以实现泡沫脱挥发分机理，其中在新颖的脱挥发分阶段中与基本上插塞流动运动交替的非加压剪切期间，材料内的挥发物气泡成泡，气泡生长和气泡破裂 。
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公开(公告)号：US4527900A
公开(公告)日：1985-07-09
申请号：US532157
申请日：1983-09-14
CPC分类号： B01F7/00808 , B01F7/00816 , B29C47/0808 , B29C47/522 , B29C47/0009 , Y10S277/904
摘要： Novel rotary processors including sealing means to control leakage of pressure and/or material between processing passages which are maintained at significantly different pressure levels. The processors comprise a rotatable element carrying a plurality of annular channels and a stationary element providing a coaxial closure surface operationally arranged with the channels to provide enclosed processing passages. Each passage includes inlet means, outlet means and a channel blocking member all associated with the stationary element and arranged and adapted so that viscous material fed to the inlet can be carried forward by the rotatable channel walls to the blocking member for discharge from the passage. The passages are interconnected by material transfer grooves formed in the closure surface.A sealing groove is carried by the rotor surface portions between two adjacent passages maintained at significantly different pressure levels, such as by evacuating one of the two adjacent passages, and is open to the clearance between the rotor and the closure surface. A gate at the inlet to the downstream pasasge pressurizes the material in the transfer groove interconnecting the two passages, and forces pressurized material in the sealing groove as it passes under the transfer groove. Helical grooves in the rotor portion on both sides of the sealing groove reinforce the pressure in the sealing groove and urge the material radially outward so that the material in the sealing groove contacts the closure surface about the entire circumference of the sealing groove, forming a continuous live O-ring seal in the clearance between the passages.
摘要翻译： 新型旋转处理器包括密封装置，用于控制处于保持在显着不同压力水平的处理通道之间的压力泄漏和/或材料。 处理器包括承载多个环形通道的可旋转元件和提供与通道相配合的同轴封闭表面的固定元件，以提供封闭的处理通道。 每个通道包括入口装置，出口装置和通道阻挡构件，其全部与固定元件相关联并且被布置和适配，使得供给到入口的粘性材料可以被可旋转通道壁向前运送到阻挡构件以从通道排出。 这些通道通过形成在封闭表面中的材料传输槽相互连接。 密封槽由保持在显着不同压力水平的两个相邻通道之间的转子表面部分承载，例如通过抽空两个相邻通道中的一个，并且对转子和封闭表面之间的间隙敞开。 在下游的入口的入口处的浇口对连接两个通道的传送槽中的材料加压，并且当密封槽通过传送槽下方时迫使加压材料。 在密封槽的两侧的转子部分中的螺旋槽加强了密封槽中的压力并且迫使材料径向向外，使得密封槽中的材料围绕密封槽的整个周边接触封闭表面，形成连续的 在通道之间的间隙内有活的O形圈密封。
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3.发明授权Rotary processor for plastic and polymeric materials providing surge compensation 失效用于塑料和聚合材料的旋转处理器提供浪涌补偿
公开(公告)号：US4711581A
公开(公告)日：1987-12-08
申请号：US21412
申请日：1987-03-04
IPC分类号： B29C47/08 , B01F5/00 , B01F7/00 , B29B7/42 , B29B7/72 , B29C47/52 , B29C47/72 , B29C47/92 , B01F7/10
CPC分类号： B01F7/00816 , B29C47/522 , B29C47/72 , B29C47/92 , B29C2947/92019 , B29C2947/92047 , B29C2947/92209 , B29C2947/92314 , B29C2947/9238 , B29C2947/92457 , B29C2947/92485 , B29C2947/92514 , B29C2947/926 , B29C2947/92704 , B29C2947/92876 , B29C2947/92895 , B29C47/0009
摘要： A rotary processor has enclosed processing passages defined by channels in the rotor and a stationary coaxial closure. At least one processing passage is used as a stabilizing passage and another as a metering passage, whose volume and cross section are less than the stabilizing passage. A feed of plastic or polymeric material enters the stabilizing passage and may be subject to fluctuations or disturbances arising in external upstream equipment or within upstream stages of the processor itself. Substantially all material in the stabilizing passage is diverted through a first transfer passage to an entrance into the metering passage. An adjustable metering (throttling) element allows a controlled first flow of material to be carried downstream through an adjustable gap between this metering element and the bottom of the metering passage. This controlled first flow is discharged for providing material having uniform flow or at least a marked reduction in such fluctuations and disturbances. The excess material which does not pass through the adjusted gap forms a recycled second flow which is returned back through a second transfer passage into said stabilizing passage for recycling. A modified embodiment shown as metering pumping apparatus includes pairs of stabilizing and metering passages sharing in handling throughput with adjustable throttling means for each metering passage. Interconnecting transfer passages equalize operation among these pairs. A transfer passage is also shown extending from an upstream processing passage to and past a metering passage to a stabilizing passage.
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公开(公告)号：US4529320A
公开(公告)日：1985-07-16
申请号：US532166
申请日：1983-09-14
IPC分类号： B29B9/10 , B01F5/00 , B01F7/00 , B29B7/84 , B29B13/00 , B29B13/02 , B29C47/52 , B29C47/76 , B01F5/12 , B01F13/06
CPC分类号： B01F7/00808 , B01F7/00816 , B29B13/022 , B29B7/845 , B29C47/522 , B29C47/76 , B29C47/0009
摘要： Novel rotary processors and devolatilizing methods which provide extremely efficient devolatilization of materials, including viscous and visco-elastic materials and which involve a devolatilizing stage including a rotatable element carrying a plurality of annular channels and a stationary element providing a coaxial closure surface operationally arranged with the channels to provide enclosed processing passages. Each passage of the devolatilizing stage includes inlet means, outlet means and a channel blocking member all associated with the stationary element and arranged and adapted so that material fed to the inlet can be carried forward by the rotatable channel walls to the blocking member for discharge from the passage. The passages are interconnected by material to transfer grooves formed in the closure surface and operationally communicate with a vacuum source to provide a highly efficient devolatilizing stage.The novel devolatilizing stage is characterized by features which provide control of the processing volume available within the passages and of the transfer volume available within the transfer grooves. These volumes may then be coordinated with other processing variables to effect a foam devolatilizing mechanism in which nucleation of bubbles of volatiles within the material, bubble growth and bubble rupture occur during substantially plug-flow movement alternating with non-pressurizing shearing within the novel devolatilizing stage.
摘要翻译： 新型旋转处理器和脱挥发分方法，其提供了非常有效的材料脱挥发分，包括粘性和粘弹性材料，并且涉及包含可移动元件的脱挥发段，该可旋转元件具有多个环形通道，以及固定元件，其提供同轴的封闭表面， 通道提供封闭处理通道。 脱挥发段的每个通道包括入口装置，出口装置和通道阻挡构件，其全部与静止元件相关联并且被布置和适配，使得供给到入口的材料可以被可旋转的通道壁向前运送到阻挡构件以从 通道。 这些通道通过材料互连以形成在封闭表面中的沟槽，并与真空源可操作地连通以提供高效的脱挥发段。 新型脱挥发段的特征在于提供对通道内可用的处理量的控制和传送槽内可用的传送体积的特征。 然后可以将这些体积与其它处理变量相配合，以实现泡沫脱挥发分机理，其中在新颖的脱挥发分阶段中与基本上插塞流动运动交替的非加压剪切期间，材料内的挥发物气泡成泡，气泡生长和气泡破裂 。
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公开(公告)号：US4529478A
公开(公告)日：1985-07-16
申请号：US532156
申请日：1983-09-14
IPC分类号： B01D19/00 , B01F5/00 , B01F7/00 , B29B7/84 , B29B9/10 , B29B13/00 , B29B13/02 , B29C47/52 , B29C47/76 , B01F7/10 , B21C23/00 , B29B3/02
CPC分类号： B01F7/00808 , B29B13/022 , B29B7/845 , B29C47/522 , B29C47/76 , B01F2005/0002 , B29C47/0009
摘要： Novel rotary processors which involve a devolatilizing stage including a rotatable element carrying a plurality of annular channels and a stationary element providing a coaxial closure surface operationally arranged with the channels to provide enclosed processing passages. Each passage of the devolatilizing stage includes inlet means, outlet means and a channel blocking member all associated with the stationary element and arranged and adapted so that material fed to the inlet can be carried forward by the rotatable channel walls to the blocking member for discharge from the passage. The passages are interconnected by material transfer grooves formed in the closure surface.The rotary processors of this invention include a novel vacuum system to evacuate the devolatilizing stage. A large manifold completely encloses a relatively large opening through the stationary element and communicates with a vacuum source through a relatively large vacuum port to simultaneously evacuate the passages of the devolatilizing stage at low vapor velocities. The novel vacuum system also includes means to effectively prevent material buildup at least in the region of the opening through the stationary element and the manifold.
摘要翻译： 涉及脱挥发阶段的新型旋转处理器，其包括承载多个环形通道的可旋转元件以及提供同时封闭表面的固定元件，该表面可操作地布置有通道以提供封闭的处理通道。 脱挥发段的每个通道包括入口装置，出口装置和通道阻挡构件，其全部与静止元件相关联并且被布置和适配，使得供给到入口的材料可以被可旋转的通道壁向前运送到阻挡构件以从 通道。 这些通道通过形成在封闭表面中的材料传输槽相互连接。 本发明的旋转处理器包括一个用于抽空脱挥发段的新型真空系统。 大型歧管完全包围通过固定元件的相对较大的开口，并通过相对较大的真空口与真空源连通，同时以低蒸汽速度抽空脱挥发段的通道。 新颖的真空系统还包括至少在通过固定元件和歧管的开口的区域中有效地防止材料积聚的装置。
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公开(公告)号：US4402616A
公开(公告)日：1983-09-06
申请号：US336929
申请日：1982-01-04
IPC分类号： B23P19/00 , B01F5/00 , B01F7/00 , B23P21/00 , B29B7/00 , B29B9/00 , B29B13/00 , B29B13/02 , B29B15/00 , B29C47/00 , B29C47/38 , B29C47/52 , B29C47/58 , B29C47/92 , B29B1/06
CPC分类号： B29B13/022 , B01F7/00816 , B29C47/38 , B29C47/522 , B29C47/667 , B29C47/92 , B29C2947/92085 , B29C2947/92314 , B29C2947/9258 , B29C2947/92809 , B29C2947/92895 , B29C47/0009
摘要： A multi-stage rotary processor particularly useful for processing plastic and polymeric materials. The multi-stage rotary processor includes a rotatable element carrying a plurality of processing channels and a stationary element providing a coaxial closure surface cooperatively arranged with the channels to provide a plurality of enclosed processing passages. Also associated with the stationary element are inlets, outlets and blocking members for each passage and arranged so that material fed to the passage can be dragged forward by the channel walls, and collected at the blocking member for discharge from a passage(s) of one stage to a passage of another. The geometry of the passage receiving material is selected to provide optimum processing efficiency, resulting in a processing rate capability for that passage greater than the rate at which material is supplied to the passage. Adjustable material transfer rate control means are arranged near the inlet of the material receiving passage so that the processing rate of the passage can be adjusted for coordination with the rate at which material is supplied to the passage.
摘要翻译： 特别适用于处理塑料和聚合材料的多级旋转处理器。 多级旋转处理器包括一个可转动的元件，该元件具有多个处理通道和一个固定元件，该固定元件提供与通道协同配置的同轴闭合表面，以提供多个封闭的处理通道。 还与静止元件相关联的是用于每个通道的入口，出口和阻挡构件，并且布置成使得供给到通道的材料可以被通道壁向前拖动，并且被收集在阻挡构件上以从一个或多个通道排出 阶段到另一个通道。 选择通道接收材料的几何形状以提供最佳的加工效率，导致该通道的加工速率能力大于材料被供应到通道的速率。 可调节材料传送速率控制装置设置在材料接收通道的入口附近，使得可以调节通道的处理速率以与向通道供应材料的速率协调。
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公开(公告)号：US4421412A
公开(公告)日：1983-12-20
申请号：US444497
申请日：1982-11-24
申请人： Peter Hold , Zehev Tadmor , Lefteris N. Valsamis
发明人： Peter Hold , Zehev Tadmor , Lefteris N. Valsamis
CPC分类号： B29C47/92 , B29B13/022 , B29C47/522 , B29C2947/92019 , B29C2947/92314 , B29C2947/9238 , B29C2947/92514 , B29C2947/9259 , B29C2947/926 , B29C2947/92704 , B29C2947/92809 , B29C2947/92876 , B29C2947/92885 , B29C47/0009
摘要： Novel and improved processes and apparatus for processing particulate materials which can be converted to the liquid state. Essentially, the process and apparatus involve feeding a particulate material to an annular processing passage for melting and controlled processing. The annular processing passage is provided by a rotatable element carrying at least one processing channel, and a stationary element which provides a complementary, coaxial surface arranged with the channel to provide the enclosed processing passage. Also associated with the stationary element are an inlet for feeding material to the passage, an outlet for discharging material, a material collecting end wall surface for the passage and a member or members extending into the processing channel providing a material restraining surface between the inlet and outlet and occupying a predetermined portion of the melt pool space between the end wall and the restraining surface. Rotation of the rotatable element establishes relative movement between the rotating inner channel wall surfaces and the restrained particulate material, causing only liquid (melted) material in contact with the rotating channel walls to be dragged forward to the end wall surface for controlled processing and discharge. Controlling the size of the melt pool space provides control of processing characteristics for the liquid material collected in the melt pool space.
摘要翻译： 用于处理可转化为液态的颗粒材料的新型改进方法和设备。 本质上，该方法和装置包括将颗粒材料送入环形加工通道进行熔化和受控加工。 环形处理通道由一个可移动的元件提供，该元件至少包含一个处理通道，以及一个固定元件，该固定元件提供一个配置有通道的互补的同轴表面，以提供封闭的处理通道。 还与静止元件相关联的是用于将材料供给到通道的入口，用于排出材料的出口，用于通道的材料收集端壁表面和延伸到加工通道中的构件或构件，其在入口和 出口并占据端壁和约束表面之间的熔池空间的预定部分。 可旋转元件的旋转建立在旋转的内部通道壁表面和被约束的颗粒材料之间的相对运动，使得仅与旋转通道壁接触的液体（熔化的）材料向前拖动到端壁表面用于受控的处理和排出。 控制熔池空间的尺寸提供对在熔池空间中收集的液体材料的加工特性的控制。
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公开(公告)号：US4255059A
公开(公告)日：1981-03-10
申请号：US971513
申请日：1978-12-20
申请人： Peter Hold , Zehev Tadmor , Lefteris N. Valsamis
发明人： Peter Hold , Zehev Tadmor , Lefteris N. Valsamis
IPC分类号： B29B7/00 , B01F5/00 , B01F7/00 , B29B7/36 , B29B7/38 , B29B7/58 , B29B9/00 , B29B13/00 , B29B13/02 , B29C47/00 , B29C47/52 , B29C47/58 , B29C47/76 , B01F7/10 , B29B1/06 , B29B3/02
CPC分类号： B01F7/00808 , B29B13/022 , B29C47/522 , B29C47/0009
摘要： Improved means for aligning processing members at various positions in processing passages of rotary processors. Essentially, the alignment means (or alignment elements) comprise a non-rotatable member positioned in the processing passage and shaped to at least partially interfere with flow of material in the passage. The shaped member is designed to perform certain processing functions on material in the passage such as blocking, collecting, mixing, spreading, restraining etc. The member is positioned so as to be non-rotative with the passage but is flexibly supported so as to "float" axially in the passage and is self-centering in the passage by hydrodynamic action.
摘要翻译： 改进了用于使处理构件在旋转处理器的处理通道中的各个位置对准的装置。 基本上，对准装置（或对准元件）包括定位在处理通道中并且成形为至少部分干扰通道中材料流动的不可旋转构件。 成形构件被设计成对通道中的材料执行某些加工功能，例如阻挡，收集，混合，铺展，限制等。构件被定位成与通道不旋转，但是被柔性地支撑，以便“ 在通道中轴向浮动，并通过流体动力作用自行定心。
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9.发明授权
公开(公告)号：US5487602A
公开(公告)日：1996-01-30
申请号：US253397
申请日：1994-06-03
CPC分类号： B29C47/0825 , B29B7/465 , B29B7/483 , B29C47/0861 , B29C47/402 , B29C47/60 , B29C47/0009
摘要： Multi-screw, extrusion-compounding machines having co-rotating screw assemblies incorporating sets of modular mixing elements of non-symmetrical geometries with relatively large wing tip clearances. These sets of non-symmetrical modular mixing elements are removably mountable at any suitable axial locations along their respective rotationally-driven screw shafts for optimizing performance in relationship to particular plastic material and particular additives being compounded. The non-symmetrical geometries provide dynamic wedging pressurization for repeatedly propelling relatively large circumferential flows of the plastic material through large shear clearances. Due to the relatively large shear clearances, the plastic material is mixed at less elevated and more uniform temperatures than usually occurs with use of prior symmetrical kneading blocks or kneading discs. At less elevated temperatures most plastic materials exhibit increased viscosities. Thus, the resultant increased viscosities enable the plastic material to be processed at higher shear stresses for enhancing dispersive mixing, in spite of the relatively large clearances which are being utilized. Thus, operators of extrusion-compounding machines are provided with desirable flexibility in adapting them for enhanced performance in matching machine processing functions with the processing characteristics and parameters of plastic materials and additives being compounded.
摘要翻译： 具有同向旋转螺杆组件的多螺杆挤出复合机组合并入具有非对称几何形状的模块化混合元件，具有相对较大的翼尖间隙。 这些非对称模块化混合元件组可拆卸地安装在沿其相应的旋转驱动螺杆轴的任何合适的轴向位置处，以优化与特定塑料材料和特定添加剂混合的性能。 非对称几何形状提供动态楔入加压，用于通过大的剪切间隙重复地推动塑料材料的相对较大的周向流动。 由于相对较大的剪切间隙，塑料材料在通常使用先前的对称捏合块或捏合盘发生的较低升高和更均匀的温度下混合。 在较低温度下，大多数塑料材料表现出增加的粘度。 因此，所得增加的粘度使塑料材料能够在较高的剪切应力下进行加工，以增强分散混合，尽管所使用的间隙较大。 因此，挤出复合机的操作者具有所需的灵活性，以适应它们以增强匹配机器加工功能的性能以及复合材料和添加剂的加工特性和参数。
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公开(公告)号：US4411532A
公开(公告)日：1983-10-25
申请号：US336607
申请日：1982-01-04
IPC分类号： B23P19/06 , B25B23/14 , B25B23/151 , B29B7/00 , B29B7/54 , B29B9/00 , B29B13/00 , B29B13/02 , B29B15/00 , B29C47/00 , B29C47/36 , B29C47/52 , B29C47/58 , B29C47/92 , B01F7/10
CPC分类号： B29C47/92 , B29B13/022 , B29C47/522 , B29C2947/9258 , B29C2947/92809 , B29C2947/92895 , B29C47/0009
摘要： A novel, improved rotary processor comprising a rotatable element carrying a plurality of processing channels and a stationary element having a coaxial closure surface operationally arranged with the channels to provide a plurality of enclosed processing passages. The plurality of passages provide interconnected processing stages including a first processing stage and a second processing stage having inboard and outboard sections separated by a third processing stage.
摘要翻译： 一种新颖的改进的旋转处理器，其包括承载多个处理通道的可旋转元件和具有可操作地布置有通道的同轴封闭表面的固定元件，以提供多个封闭的处理通道。 多个通道提供相互连接的处理阶段，包括第一处理阶段和具有由第三处理阶段隔开的内侧和外侧部分的第二处理阶段。
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