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    METHOD OF MAKING A CERAMIC MATRIX COMPOSITE (CMC) COMPONENT INCLUDING A PROTECTIVE CERAMIC LAYER
    3.
    发明申请
    METHOD OF MAKING A CERAMIC MATRIX COMPOSITE (CMC) COMPONENT INCLUDING A PROTECTIVE CERAMIC LAYER 审中-公开
    制备陶瓷基复合材料（CMC）组分的方法，包括保护性陶瓷层

    公开(公告)号：US20160159066A1

    公开(公告)日：2016-06-09

    申请号：US14958180

    申请日：2015-12-03

    Applicant: Rolls-Royce Corporation

    Inventor： Sean Erin Landwehr ,  Benjamin John Bowin Lai ,  Adam Lee Chamberlain

    IPC: B32B38/00 ,  B32B37/02 ,  C04B37/00 ,  B32B38/10 ,  B32B38/08 ,  B32B18/00 ,  B32B37/16

    Abstract: A method of preparing a ceramic matrix composite (CMC) component that includes a protective ceramic layer comprises adhering at least one flexible ceramic tape to a ceramic fiber preform, where the at least one flexible ceramic tape comprises ceramic particles dispersed in an organic binder phase. After the adhering, the at least one flexible ceramic tape is heated to a temperature sufficient to volatilize the organic binder phase, thereby forming a porous ceramic layer on at least a portion of the ceramic fiber preform. After the heating and volatilizing, the ceramic fiber preform and the porous ceramic layer are infiltrated with a molten material, thereby forming a CMC component including, on at least a portion thereof, a protective ceramic layer.

    Abstract translation: 制备包括保护性陶瓷层的陶瓷基质复合材料（CMC）组分的方法包括将至少一个柔性陶瓷带粘附到陶瓷纤维预制件上，其中至少一个柔性陶瓷带包括分散在有机粘结相中的陶瓷颗粒。 在粘合之后，将至少一个柔性陶瓷带加热到足以挥发有机粘合剂相的温度，从而在陶瓷纤维预制件的至少一部分上形成多孔陶瓷层。 在加热和挥发之后，陶瓷纤维预制件和多孔陶瓷层被熔融材料渗透，从而形成CMC组分，其至少在一部分上包含保护陶瓷层。

    CERAMIC MATRIX COMPOSITES AND METHODS OF MAKING THE SAME
    4.
    发明申请
    CERAMIC MATRIX COMPOSITES AND METHODS OF MAKING THE SAME 有权
    陶瓷基体复合材料及其制备方法

    公开(公告)号：US20160159698A1

    公开(公告)日：2016-06-09

    申请号：US14958156

    申请日：2015-12-03

    Applicant: Rolls-Royce Corporation

    Inventor： Sean Erin Landwehr

    IPC: C04B41/45 ,  C04B35/65 ,  C04B35/634 ,  C04B35/78 ,  C04B35/626

    CPC classification number: C04B35/65 ,  C04B35/571 ,  C04B35/573 ,  C04B35/632 ,  C04B35/634 ,  C04B35/63408 ,  C04B35/63448 ,  C04B35/63476 ,  C04B35/76 ,  C04B35/806 ,  C04B35/82 ,  C04B2235/3826 ,  C04B2235/428 ,  C04B2235/48 ,  C04B2235/483 ,  C04B2235/5244 ,  C04B2235/5248 ,  C04B2235/602 ,  C04B2235/614 ,  C04B2235/616

    Abstract: An improved method of preparing ceramic matrix composites includes blending one or more ceramic powders with one or more paraffinic binders to form a slurry; introducing a ceramic fiber preform into a die or mold; heating the slurry to a temperature above the melting point of the one or more paraffinic binders to form a heated slurry; introducing the heated slurry into the die or mold, the heated slurry infiltrating the ceramic fiber preform to form a slurry infiltrated preform; cooling the die or mold below the solidification temperature of the paraffinic binder, thereby forming a solid component from the slurry infiltrated preform; removing the solid component from the die or mold; heating the solid component to a temperature whereby the paraffinic binder is removed; and densifying the solid component after removing the paraffinic binder, thereby forming the ceramic matrix composite.

    Abstract translation: 制备陶瓷基复合材料的改进方法包括将一种或多种陶瓷粉末与一种或多种链烷烃粘合剂混合以形成浆料; 将陶瓷纤维预制件引入模具或模具中; 将浆料加热到高于一种或多种链烷烃粘合剂的熔点的温度以形成加热的浆料; 将加热的浆料引入模具或模具中，加热的浆料渗透陶瓷纤维预制件以形成浆料渗透的预制件; 将模具或模具冷却至低于链烷烃粘合剂的凝固温度，从而从浆料渗透的预制件中形成固体组分; 从模具或模具中去除固体组分; 将固体组分加热到除去链烷烃粘合剂的温度; 并在除去链烷烃粘合剂之后使固体组分致密化，从而形成陶瓷基复合材料。

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