Method, system and devices for identifying the cause of oscillations in a control loop of a control valve in a controlled process plant

    公开(公告)号:US20250004441A1

    公开(公告)日:2025-01-02

    申请号:US18754498

    申请日:2024-06-26

    Abstract: A method is proposed for identifying the cause of oscillations in a cascaded control loop of a control valve in a controlled process plant, including the following steps: Setpoint value and actual value of the control valve are determined over time. The setpoint value and actual value are checked to see whether they exhibit a continuous oscillation. If an oscillation is detected, the amplitude and period duration are determined. If only the actual value or only the setpoint value oscillates, the period duration is compared with a characteristic period duration of the control valve. If the actual value and setpoint value oscillate, the amplitudes are compared with each other and/or the period duration is compared with a characteristic period duration of the control valve. The cause of the oscillations is identified from the comparisons. With this method, the cause of oscillations in a control loop of a control valve can be narrowed down so that the effort required for troubleshooting in the plant is reduced. Production downtimes can be minimized and costs avoided.

    VALVE CONTROL DEVICE, PROCESS ENGINEERING PLANT HAVING A VALVE CONTROL DEVICE, DIAGNOSTIC METHOD AND USE OF A VALVE CONTROL DEVICE

    公开(公告)号:US20240052948A1

    公开(公告)日:2024-02-15

    申请号:US18005315

    申请日:2021-06-28

    CPC classification number: F16K37/0083 G05B17/02

    Abstract: In a position closed-loop controller (31) for a valve control device (1) of a process engineering plant (100), comprising a first signal input (11) for a pilot signal, such as a process control signal (pg) from a process closed-loop controller (120) of the process engineering plant (100), a second signal input for a position actual signal (i) with regard to a control valve (35), wherein the position control-loop controller (31) is designed to generate a more particularly pneumatic control variable (g) for an actuator (33) to actuate the control valve on the basis of the pilot signal and the position actual signal (i) and comprises a more particularly pneumatic control output for the control variable (g). According to the invention, the position closed-loop controller (31) is configured to calculate an approximation signal (ap), by means of a configurable closed-loop controller model based on a particular closed-loop controller, more particularly the process closed-loop controller (120), proceeding from the pilot signal, wherein the closed-loop controller model is configured such that a signal generated by the particular closed-loop controller proceeding from the approximation signal (ap) corresponds to the pilot signal.

    POSITION CONTROLLER SELF-ASSESSMENT FOR DIGITAL TWIN

    公开(公告)号:US20230288888A1

    公开(公告)日:2023-09-14

    申请号:US18006343

    申请日:2021-06-22

    CPC classification number: G05B15/02 G06F30/28

    Abstract: A positioner for a process plant, such as a chemical plant, a power plant, or a food processing plant, may include a control valve for controlling a process fluid flow of the process plant, a pneumatic actuator for actuating the control valve, and positioner electronics for determining and providing a pneumatic control signal for the actuator based on a control variable. The positioner electronics may include a signal receiving interface for receiving the control variable. The positioner electronics may include a computing device configured to determine at least one simulation parameter that characterizes a signal response of the positioner to a received control variable. The positioner electronics may include a signal output interface for outputting the at least one simulation parameter.

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