DRILLING TOOL HAVING PRE-FABRICATED COMPONENTS

    公开(公告)号:US20210222497A1

    公开(公告)日:2021-07-22

    申请号:US17151306

    申请日:2021-01-18

    Abstract: The disclosed drill tools have metal matrix composite (MMC) or steel alloy bodies that are formed around one or more pre-fabricated components using either a casting or infiltration process. The pre-fabricated components are made of sintered, infiltrated, and/or cemented particles of an ultrahard material, and may form any suitable portion of the bit blades. The pre-fabricated components may be loaded into a machined mold, and the mold cavity is subsequently filled with powder, such as tungsten carbide powder, filler metal powder, binder metal powder, or combinations thereof. During a casting or infiltration process, the mold and pre-fabricated components are heated to a sufficient temperature to melt the binder metal and/or filler metal, wherein the molten metal superficially interacts with the inner surfaces of the pre-fabricated components to form a metallurgical bond to secure the pre-fabricated components to the bit body.

    BLADE COVER
    6.
    发明公开
    BLADE COVER 审中-公开

    公开(公告)号:US20240011358A1

    公开(公告)日:2024-01-11

    申请号:US18043143

    申请日:2021-08-26

    CPC classification number: E21B12/04

    Abstract: A blade on a downhole drilling tool includes a blade body and a blade cover. The blade cover is pre-sintered and conforming to the blade outer shape. The blade cover is attached to the blade body. The blade cover includes a seamless connection between a cover leading face and a cover outer face to reduce wear on the outer face of the blade.

    CUTTING STRUCTURE OF CUTTING ELEMENTS FOR DOWNHOLE CUTTING TOOLS

    公开(公告)号:US20240003193A1

    公开(公告)日:2024-01-04

    申请号:US18469614

    申请日:2023-09-19

    CPC classification number: E21B10/5673 E21B10/5735 E21B10/55 B22F2005/001

    Abstract: A cutting element may include a substrate; and an ultrahard layer on the substrate, the substrate and the ultrahard layer defining a non-planar working surface of the cutting element such that the ultrahard layer forms a cutting portion and the substrate is at least laterally adjacent to the ultrahard layer. Another cutting element includes a pointed region having a side surface extending from the pointed region outer perimeter to a peak. An ultrahard material body forms a portion of the pointed region including the peak, and a base region extends a depth from the pointed region outer perimeter. The ultrahard material body has a height to width aspect ratio with the height and width measured between two points of the body having the greatest distance apart along a dimension parallel with a longitudinal axis (i.e., height) along a dimension perpendicular to the longitudinal axis (i.e., width).

    Blade cover
    10.
    发明授权

    公开(公告)号:US12031386B2

    公开(公告)日:2024-07-09

    申请号:US18043143

    申请日:2021-08-26

    CPC classification number: E21B12/04

    Abstract: A blade on a downhole drilling tool includes a blade body and a blade cover. The blade cover is pre-sintered and conforming to the blade outer shape. The blade cover is attached to the blade body. The blade cover includes a seamless connection between a cover leading face and a cover outer face to reduce wear on the outer face of the blade.

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