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公开(公告)号:US09659705B2
公开(公告)日:2017-05-23
申请号:US14279032
申请日:2014-05-15
Applicant: TOKO, INC.
Inventor: Keita Muneuchi , Masaaki Totsuka , Chitoshi Sakai , Kunio Sasamori
IPC: H01F41/06 , H01F41/10 , H01F17/04 , H01F41/00 , H01F41/12 , H01F41/076 , H01F41/063 , H01F41/066 , H01F27/29
CPC classification number: H01F41/005 , H01F17/04 , H01F27/292 , H01F41/06 , H01F41/063 , H01F41/066 , H01F41/076 , H01F41/10 , H01F41/127 , H01F2017/048 , Y10T29/4902 , Y10T29/49071 , Y10T29/49073 , Y10T29/49174
Abstract: A method of producing a surface-mount inductor including an external electrode having high fixing strength with respect to an element body even in a high-humidity environment. The method includes the steps of: winding an electrically-conductive wire to form a coil; forming a core using a sealant primarily containing a metal magnetic powder and a resin in such a manner as to encapsulate the coil in the sealant while allowing each of opposite ends of the coil to be at least partially exposed on a surface of the core; reducing smoothness of a surface of at least a part of a portion of the core on which an external electrode is formed as compared to a surface therearound; and forming the external electrode on the core in such a manner as to be electrically conducted with the coil.