Method and apparatus for casting metal articles with counter-gravity supply of metal to moulds
    1.
    发明授权
    Method and apparatus for casting metal articles with counter-gravity supply of metal to moulds 失效
    铸造金属制品的方法和装置,其具有反向供应金属到模具

    公开(公告)号:US06505677B1

    公开(公告)日:2003-01-14

    申请号:US09674715

    申请日:2000-11-06

    CPC classification number: B22D18/04 B22D18/08

    Abstract: When casting metal articles in a mould by forcing molten metal upwardly through a filling tube by gas pressure in a closed chamber, the datum level just below that of a connector connecting the filling tube to the mould is registered by a level sensor in a sensing tube while the latter's upper end is connected to atmosphere through a vent tube. At the same moment, the pressure is measured by a pressure sensor and recorded by a control unit and maintained constant by the latter after the emptying of the sensing tube, by connecting its upper end to the chamber through an equalizing tube, until the pressure is increased to fill the mould according to a predetermined function of time programmed into the control unit. The starting point for the filling of all moulds in succession is the same, regardless of the amount of metal in the supply unit.

    Abstract translation: 当通过在密封室中通过气体压力将熔融金属向上挤压通过填充管而将金属制品浇铸在模具中时,刚好低于连接填充管与模具的连接器的基准面水平由传感管中的液位传感器 而后者的上端通过排气管连接到大气。 在同一时刻,压力由压力传感器测量并由控制单元记录,并且在排空感测管之后由其保持恒定,通过均衡管将其上端连接到室,直到压力为 增加以根据编程到控制单元中的时间的预定功能来填充模具。 连续填充所有模具的起点是相同的,不管供应单元中的金属量如何。

    Method of ascending casting in casting cavities, and casting mould or mould part for use when carrying out the method
    2.
    发明授权
    Method of ascending casting in casting cavities, and casting mould or mould part for use when carrying out the method 失效
    铸造模具中铸造上升的方法,以及铸造模具或模具部件,用于执行该方法

    公开(公告)号:US06450236B1

    公开(公告)日:2002-09-17

    申请号:US09402352

    申请日:1999-12-08

    CPC classification number: B22C9/082 B22C9/088

    Abstract: A method of ascending casting in a casting cavity where filling from the bottom results in a region of reduced pressure formed during the cooling in which solidification can be expected to take place last. The region is post-fed with molten material from a shortest possible feeding duct. By doing this, the consumption of casting metal is reduced, because it is no longer necessary to use a surplus of molten material to keep the bottom ingate open for feeding purposes and the consumption of mold material is also reduced because it is no longer necessary to adapt the mold to accommodate surplus molten material.

    Abstract translation: 在铸造腔中上升铸造的方法,其中从底部填充导致在冷却期间形成的减压区域,其中预期可以进行固化。 该区域从最短的进料管道向熔融材料进料。 通过这样做,减少了铸造金属的消耗,因为不再需要使用多余的熔融材料来保持底部底部开放用于进给目的,并且由于不再需要模具材料的消耗也被减少 适应模具以容纳多余的熔融材料。

    Plant for casting metal with particles suspended therein
    3.
    发明授权
    Plant for casting metal with particles suspended therein 失效
    用于铸造具有悬浮在其中的颗粒的金属的装置

    公开(公告)号:US06315944B1

    公开(公告)日:2001-11-13

    申请号:US09486387

    申请日:2000-02-28

    CPC classification number: B22D1/00 B22D18/04 C22C1/1036 C22C2001/1047

    Abstract: Molten metal (6) in a furnace (5) and containing particles of solid material (not shown) in suspension is cast in moulds (1) conveyed continuously past the mould-filling station shown by a conveyor (4). To maintain the particles in suspension and keep the metal (6) homogeneous throughout the furnace (5), a paddle-wheel rotor (10) driven by a motor (13) keeps the molten metal in constant movement. A curved guide vane (14) is shaped, placed and oriented so as to divert some of the centrifugal flow from the rotor (10) towards the delivery tube (8) for the moulds (1), thus ensuring that the tube (8) is supplied with freshly-agitated metal.

    Abstract translation: 在炉(5)中的熔融金属(6)在悬浮液中含有固体材料(未示出)的颗粒被浇铸在连续通过由输送机(4)所示的注模站所输送的模具(1)中。 为了将颗粒保持在悬浮状态并使金属(6)在整个炉(5)中均匀,由马达(13)驱动的桨轮转子(10)使熔融金属保持恒定运动。 弯曲导向叶片(14)被成形,放置和定向,以便将一些离心流从转子(10)转移到用于模具(1)的输送管(8),从而确保管(8) 供应新鲜搅拌的金属。

    Filling-tube construction for providing a connection between a mould to be filled with molten metal and a mould-filling furnace
    4.
    发明授权
    Filling-tube construction for providing a connection between a mould to be filled with molten metal and a mould-filling furnace 有权
    填充管结构,用于在填充有熔融金属的模具和模具填充炉之间提供连接

    公开(公告)号:US07134480B2

    公开(公告)日:2006-11-14

    申请号:US10478371

    申请日:2001-05-31

    CPC classification number: B22D35/04 B22D18/04

    Abstract: In a filling-tube construction (1, 2) for providing a connection between a mould (6) to be filled with molten metal and a mould-filling furnace (3) containing molten metal (5), said mould (6) having at least one casting cavity (7), the lowermost part of each such cavity communicating with a filling duct (8), at least one end of which is open to the outside of said mould (6) and adapted to be temporarily connected to the filling-tube construction (1, 2) to receive molten metal (5) from the mould-filling furnace (3), the mould-filling furnace being adapted to contain molten metal (5) and to transfer said molten metal (5) under a controlled pressure through the filling-tube construction (1, 2) and to the filling duct (8), the filling-tube construction comprises a first section (1) extending from a position close to the bottom of said mould-filling furnace (3) up to an intermediate position closer to the filling duct (8) and at least one separate second section (2) providing a connection from the upper end of the first section (1) to the open end of the filling duct (8) and adapted to provide a fluid-tight connection to the upper end of the first section (1) and the open end of the filling duct (8). In this way an easy adjustment and/or exchange of parts of the filling-tube constructions can be provided by simply adjusting and/or exchanging the second section (2), without disassembly of the connection between the first section (1) and the mould-filling furnace (3). The invention also includes a method of modifying a conventional constructed filling tube to a filling tube as described above.

    Abstract translation: 在用于提供填充有熔融金属的模具(6)和含有熔融金属(5)的模具填充炉(3)之间的连接的填充管结构(1,2)中,所述模具(6)具有 至少一个铸造腔(7),每个这样的空腔的最下部分与填充管道(8)连通,其中至少一个端部向所述​​模具(6)的外部敞开,并且适于临时连接到填充物 (1)从铸模填充炉(3)接收熔融金属(5),模具填充炉适于容纳熔融金属(5),并将所述熔融金属(5)转移到一个 通过填充管结构(1,2)和填充管道(8)的控制压力,填充管构造包括从靠近所述模具填充炉(3)的底部的位置延伸的第一部分(1) )到达靠近填充管道(8)的中间位置和至少一个单独的第二位置 (2)提供从第一部分(1)的上端到填充管道(8)的开口端的连接,并且适于提供与第一部分(1)的上端的流体密封连接,以及 填充导管(8)的开口端。 以这种方式,可以通过简单地调整和/或更换第二部分(2)而不拆卸第一部分(1)和模具之间的连接来提供填充管结构的部分的容易的调整和/或更换 (3)。 本发明还包括如上所述将常规构造的填充管修改为填充管的方法。

    Arrangement of an ingate system with feeding reservoir for feeding castings, and a method of making such a system
    5.
    发明授权
    Arrangement of an ingate system with feeding reservoir for feeding castings, and a method of making such a system 失效
    具有用于供给铸件的供料槽的浇口系统的布置以及制造这种系统的方法

    公开(公告)号:US06199619B1

    公开(公告)日:2001-03-13

    申请号:US09171905

    申请日:1998-10-28

    Applicant: Uffe Andersen

    Inventor: Uffe Andersen

    CPC classification number: B22C9/08

    Abstract: In an arrangement of an ingate system with feeding reservoir for feeding castings, preferably in moulds with pouring form the bottom (ascending casting), with which ingate system at least a feeding reservoir is connected. The ingate system is connected to one or a number of mould cavities least one feeding reservoir (7) is provided consituting a widened part of a duct (4) or a part of a duct in the ingate system (1), and that a partition (6) consisting of a gauze screen (6) or equivalent is provided separating the feeding reservoir (7) and the duct (4).

    Abstract translation: 在具有用于供给铸件的进料储存器的浇口系统的布置中,优选地在底部(上升铸件)倾倒的模具中,与至少一个进料储存器连接的入口系统。 浇注系统连接到一个或多个模具腔,最少一个进料容器(7)被设置成构成管道(4)的加宽部分或入口系统(1)中的管道的一部分,并且分隔件 提供由纱布筛(6)或等同物组成的(6),其分隔进料储存器(7)和管道(4)。

    Casting method and apparatus
    6.
    发明授权
    Casting method and apparatus 失效
    铸造方法和装置

    公开(公告)号:US06698494B1

    公开(公告)日:2004-03-02

    申请号:US09889850

    申请日:2001-07-23

    Abstract: The present invention relates to a method for casting ferrous or heavy metal articles in vertically parted sand moulds of a mould string plant through an inlet below or aside the mould cavity, by filling the moulds with molten metal by counter-gravity delivery using a source of pressure. The pressure is varied during the filling procedure to steer the flow speed and impact on the mould of the molten metal upon complete filling of the mould cavity is reduced.

    Abstract translation: 本发明涉及一种通过模具串下方或入口的模具入口的垂直分段砂模铸造黑色金属或重金属制品的方法,通过使用熔融金属通过反重力输送来填充模具 压力。 在填充过程中压力变化以转向流速并且在模腔完全填充时减少对熔融金属的模具的冲击。

    Method and arrangement for casting metal objects in casting cavities adapted to be filled upwardly
    7.
    发明授权
    Method and arrangement for casting metal objects in casting cavities adapted to be filled upwardly 失效
    在适于向上填充的铸造腔中铸造金属物体的方法和装置

    公开(公告)号:US06341640B1

    公开(公告)日:2002-01-29

    申请号:US09446597

    申请日:1999-12-22

    CPC classification number: B22C9/08 B22C9/082 B22D18/04

    Abstract: In casting metal objects in casting cavities (2) in moulds (1), connectable to a pressurized mould-filling furnace (5) through a delivery tube (8) and a connector (9), an external riser (13) is connected to and extends upwardly from the junction of the tube (8) and the connector (9). The riser (13) is used as a temporary reservoir in which the level of molten metal is regulated by controlling the gas pressure in space 7 in the furnace (5) such that the filling head, defined as the difference in level between the metal in the casting cavities (2) and that in the external riser (13), is kept constant or made to vary in a desired manner, e.g. so as to cause the level in the cavities to ascend at a substantially constant rate. The invention makes it inter alia possible to produce high-quality aluminum castings in sand moulds, e.g. using automatic foundry equipment of the DISAMATIC® type.

    Abstract translation: 在通过输送管(8)和连接器(9)连接到加压模具填充炉(5)的模具(1)中的铸造腔(2)中的金属物体中,外部提升管(13)连接到 并从管(8)和连接器(9)的接合部向上延伸。 提升管(13)用作临时储存器,其中通过控制炉(5)中的空间7中的气体压力来调节熔融金属的水平,使得填充头被定义为金属中的金属之间的水平差 铸造腔(2)和外部立管(13)中的铸造腔(2)保持恒定或制成以期望的方式变化,例如 以使空腔中的电平以基本恒定的速率上升。 本发明尤其可以在砂模中生产高质量的铝铸件,例如。 使用DISAMATIC(R)型自动铸造设备。

    Method, Pressure-supply member and pressure-supply system for active after-feeding of castings
    8.
    发明授权
    Method, Pressure-supply member and pressure-supply system for active after-feeding of castings 失效
    方法,主动供应铸件的供压部件和供压系统

    公开(公告)号:US06283196B1

    公开(公告)日:2001-09-04

    申请号:US09380754

    申请日:1999-09-13

    CPC classification number: B22D27/13

    Abstract: When pouring casting cavities in casting moulds having after-feeding reservoirs, tubular lances are introduced, firstly with their point at a short distance from the after-feeding reservoir, after which the lances are pressurized from a pressure chamber and by means of a member with an inclined surface pressed downwardly through the last short distance to the after-feeding reservoir so as to pressurize the latter. With this arrangement it is possible to pressurize the after-feeding reservoirs without the need of equipping the casting moulds with complicated extra equipment and without risk of the molten metal being pressurized unnecessarily.

    Abstract translation: 当在具有后馈料槽的铸模中浇注铸造腔时,引入管状喷枪,首先将它们的点与供给后的储存器相距很短的距离,之后将喷枪从压力室加压,并且借助于具有 倾斜的表面向下压过最后短距离的供给储存器,以对其进行加压。 通过这种布置,可以对供给后的储存器加压,而不需要为铸造模具配备复杂的额外设备,并且不会使熔融金属不必要地加压。

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