摘要:
An aluminum alloy clad sheet for heat exchangers includes a core material, a cladding material 1, and a cladding material 2, one side and the other side of the core material being respectively clad with the cladding material 1 and the cladding material 2, the core material containing 0.5 to 1.2% of Si, 0.2 to 1.0% of Cu, 1.0 to 1.8% of Mn, and 0.05 to 0.3% of Ti, with the balance being Al and unavoidable impurities, the cladding material 1 containing 3 to 6% of Si, 2 to 8% of Zn, and at least one of 0.3 to 1.8% of Mn and 0.05 to 0.3% of Ti, with the balance being Al and unavoidable impurities, and the cladding material 2 containing 6 to 13% of Si, with the balance being Al and unavoidable impurities, the cladding material 1 serving as the outer side of the aluminum alloy clad sheet during use.
摘要:
An aluminum alloy heat exchanger is produced by applying a coating material that is prepared by adding a binder to a mixture of an Si powder and a Zn-containing compound flux powder to a surface of an aluminum alloy refrigerant tube, assembling a bare fin that is formed of an Al—Mn—Zn alloy with the refrigerant tube, and brazing the refrigerant tube and the bare fin by heating in an atmosphere-controlled furnace, the refrigerant tube being an extruded product of an aluminum alloy that comprises 0.5 to 1.7% (mass %, hereinafter the same) of Mn, less than 0.10% of Cu, and less than 0.10% of Si, with the balance being Al and unavoidable impurities, a mixing ratio of the Si powder to the Zn-containing compound flux powder being 10:90 to 40:60, the binder being added in an amount of 5 to 40% based on the total amount of the coating material, the coating material being applied to an outer surface of the refrigerant tube so that the total amount of the Si powder and the Zn-containing compound flux powder is 5 to 30 g/m2, the surface of the refrigerant tube subjected to brazing having a potential lower than that of an area of the refrigerant tube that is deeper than a diffusion depth of Si and Zn by 20 to 200 mV, and a potential of the fin being lower than that of a deep area of the refrigerant tube.
摘要翻译:通过将通过将Si粉末和含Zn化合物助焊剂粉末的混合物中的粘合剂添加到铝合金制冷剂管的表面而制备的涂料来制造铝合金热交换器, 由Al-Mn-Zn合金与制冷剂管形成,并且在气氛控制的炉中通过加热钎焊制冷剂管和裸露的翅片,制冷剂管是铝合金的挤出产品,其包含0.5-1.7%( 质量%,以下相同),小于0.10%的Cu和小于0.10%的Si,余量为Al和不可避免的杂质,Si粉末与含Zn化合物焊剂粉末的混合比为 10:90〜40:60,粘合剂的添加量相对于涂料总量为5〜40%,涂料施加到制冷剂管的外表面, Si粉末和含Zn组合物 焊剂粉末为5〜30g / m 2,制冷剂管的表面的电位低于比Si和Zn的扩散深度高20〜200mV的制冷剂管的面积的电位, 并且翅片的电位低于制冷剂管的深部区域的电位。
摘要:
An aluminum alloy clad sheet for heat exchangers includes a core material, a cladding material 1, and a cladding material 2, one side and the other side of the core material being respectively clad with the cladding material 1 and the cladding material 2, the core material containing 0.5 to 1.2% of Si, 0.2 to 1.0% of Cu, 1.0 to 1.8% of Mn, and 0.05 to 0.3% of Ti, with the balance being Al and unavoidable impurities, the cladding material 1 containing 3 to 6% of Si, 2 to 8% of Zn, and at least one of 0.3 to 1.8% of Mn and 0.05 to 0.3% of Ti, with the balance being Al and unavoidable impurities, and the cladding material 2 containing 6 to 13% of Si, with the balance being Al and unavoidable impurities, the cladding material 1 serving as the outer side of the aluminum alloy clad sheet during use.
摘要:
An aluminum alloy clad sheet for heat exchangers includes a core material, a cladding material 1, and a cladding material 2, one side and the other side of the core material being respectively clad with the cladding material 1 and the cladding material 2, the core material containing 0.5 to 1.2% of Si, 0.2 to 1.0% of Cu, and 1.0 to 1.8% of Mn, with the balance being Al and unavoidable impurities, the cladding material 1 containing 3 to 6% of Si, 2 to 8% of Zn, and at least one of 0.3 to 1.8% of Mn and 0.05 to 0.3% of Ti, with the balance being Al and unavoidable impurities, and the cladding material 2 containing 6 to 13% of Si, with the balance being Al and unavoidable impurities, the cladding material 1 being positioned on the outer side of the aluminum alloy clad sheet during use.
摘要:
An aluminum alloy heat exchanger is produced by applying a coating material that is prepared by adding a binder to a mixture of an Si powder and a Zn-containing compound flux powder to a surface of an aluminum alloy refrigerant tube, assembling a bare fin that is formed of an Al—Mn—Zn alloy with the refrigerant tube, and brazing the refrigerant tube and the bare fin by heating in an atmosphere-controlled furnace, the refrigerant tube being an extruded product of an aluminum alloy that comprises 0.5 to 1.7% (mass %, hereinafter the same) of Mn, less than 0.10% of Cu, and less than 0.10% of Si, with the balance being Al and unavoidable impurities, a mixing ratio of the Si powder to the Zn-containing compound flux powder being 10:90 to 40:60, the binder being added in an amount of 5 to 40% based on the total amount of the coating material, the coating material being applied to an outer surface of the refrigerant tube so that the total amount of the Si powder and the Zn-containing compound flux powder is 5 to 30 g/m2, the surface of the refrigerant tube subjected to brazing having a potential lower than that of an area of the refrigerant tube that is deeper than a diffusion depth of Si and Zn by 20 to 200 mV, and a potential of the fin being lower than that of a deep area of the refrigerant tube.
摘要翻译:通过将通过将Si粉末和含Zn化合物助焊剂粉末的混合物中的粘合剂添加到铝合金制冷剂管的表面而制备的涂料来制造铝合金热交换器, 由Al-Mn-Zn合金与制冷剂管形成,并且在气氛控制的炉中通过加热钎焊制冷剂管和裸露的翅片,制冷剂管是铝合金的挤出产品,其包含0.5-1.7%( 质量%,以下相同),小于0.10%的Cu和小于0.10%的Si,余量为Al和不可避免的杂质,Si粉末与含Zn化合物焊剂粉末的混合比为 10:90〜40:60,粘合剂的添加量相对于涂料总量为5〜40%,涂料施加到制冷剂管的外表面, Si粉末和含Zn组合物 焊剂粉末为5〜30g / m 2,制冷剂管的表面的电位低于比Si和Zn的扩散深度高20〜200mV的制冷剂管的面积的电位, 并且翅片的电位低于制冷剂管的深部区域的电位。
摘要:
A method for producing an aluminum alloy heat exchanger includes applying a coating material prepared by mixing an Si powder, a flux powder, and a binder to a surface of a multiport flat refrigerant tube, assembling an aluminum alloy bare fin with the multiport flat refrigerant tube, and brazing the multiport flat refrigerant tube and the aluminum alloy bare fin to obtain an aluminum alloy heat exchanger, the multiport flat refrigerant tube being formed of an aluminum alloy extruded material that includes 0.5 to 1.7 mass % of Mn, less than 0.10 mass % of Si, and less than 0.10 mass % of Cu, with the balance being Al and unavoidable impurities, the aluminum alloy bare fin being a corrugated fin that is obtained by forming an Al—Mn—Zn alloy material, the coating material being prepared by mixing an Si powder, a Zn-containing compound flux powder, a Zn-free compound flux powder, and a binder, the Si powder being applied in an amount of 1 to 4 g/m2, and the aluminum alloy heat exchanger obtained by brazing having a configuration in which a deep area of the refrigerant tube has the highest potential, and the potential decreases in order from a surface area of the refrigerant tube, a fin joint fillet, and the fin.
摘要翻译:一种铝合金热交换器的制造方法,其特征在于,将通过将Si粉末,助熔剂粉末和粘合剂混合而成的涂料施加到多端口平面制冷剂管的表面,将铝合金裸翅片与多端口平面制冷剂管 并且将多孔扁平制冷剂管和铝合金裸翅片钎焊以获得铝合金热交换器,所述多端口平面制冷剂管由包含0.5至1.7质量%的Mn,小于0.10质量%的铝合金挤压材料形成, 的Si,小于0.10质量%的Cu,余量为Al和不可避免的杂质,铝合金裸翅片为通过形成Al-Mn-Zn合金材料而获得的波纹状散热片,该涂料由 混合Si粉末,含Zn化合物助焊剂粉末,不含Zn的复合焊剂粉末和粘合剂,以1〜4g / m 2的量涂布Si粉末,将铝合金热交换器ob 通过具有制冷剂管的深部区域具有最高电位的构造的钎焊,并且该电位从制冷剂管,翅片接头圆角和翅片的表面积依次减小。
摘要:
The present invention provides a heat exchanger which is assembled by brazing an aluminum fin material to the outer surface of an aluminum tube material formed by bending a sheet material, in particular, an aluminum heat exchanger which can be suitably used as an automotive heat exchanger such as a condenser or evaporator. The tube material is formed of a two-layer clad sheet which includes a core material and an Al—Zn alloy layer clad on the core material. The Al—Zn alloy layer is clad on the outer surface of the tube material and brazed to the aluminum fin material. The potential of the Al—Zn alloy layer in normal corrosive solution is 100 mV or more lower than the potential of the core material in the normal corrosive solution. The potential of the Al—Zn alloy layer in the normal corrosive solution is lower than the potential of the core material in high-concentration corrosive water. The normal corrosive solution refers to an aqueous solution containing 10 g/l of NaCl and 0.3 g/l of Na2SO4, and the high-concentration corrosive water refers to an aqueous solution in which the NaCl concentration is increased by 30 times by concentrating the above aqueous solution.
摘要翻译:本发明提供一种热交换器,其通过将铝翅片材料钎焊到通过弯曲板材形成的铝管材料的外表面而组装,特别是铝热交换器,铝热交换器可适合用作汽车热交换器 作为冷凝器或蒸发器。 管材由包含芯材和在芯材上包覆的Al-Zn合金层的双层包覆板形成。 Al-Zn合金层被覆在管材的外表面上并钎焊到铝翅片材料上。 正常腐蚀性溶液中的Al-Zn合金层的电位比正常腐蚀性溶液中的芯材的电位低100mV。 正常腐蚀性溶液中Al-Zn合金层的电位低于高浓度腐蚀性水中芯材的电位。 正常腐蚀性溶液是指含有10g / l NaCl和0.3g / l Na 2 SO 4的水溶液,高浓度腐蚀性水是指通过浓缩上述NaCl浓度将NaCl浓度提高30倍的水溶液 水溶液。
摘要:
The present invention provides a heat exchanger which is assembled by brazing an aluminum fin material to the outer surface of an aluminum tube material formed by bending a sheet material, in particular, an aluminum heat exchanger which can be suitably used as an automotive heat exchanger such as a condenser or evaporator. The tube material is formed of a two-layer clad sheet which includes a core material and an Al—Zn alloy layer clad on the core material. The Al—Zn alloy layer is clad on the outer surface of the tube material and brazed to the aluminum fin material. The potential of the Al—Zn alloy layer in a normal corrosive solution is at least 100 mV lower than the potential of the core material in the normal corrosive solution. The potential of the Al—Zn alloy layer in the normal corrosive solution is lower than the potential of the core material in high-concentration corrosive water. The normal corrosive solution refers to an aqueous solution containing 10 g/l of NaCl and 0.3 g/l of Na2SO4, and the high-concentration corrosive water refers to an aqueous solution in which the NaCl concentration is increased by 30 times by concentrating the above aqueous solution.
摘要翻译:本发明提供一种热交换器,其通过将铝翅片材料钎焊到通过弯曲板材形成的铝管材料的外表面而组装,特别是铝热交换器,铝热交换器可适合用作汽车热交换器 作为冷凝器或蒸发器。 管材由包含芯材和在芯材上包覆的Al-Zn合金层的双层包覆板形成。 Al-Zn合金层被覆在管材的外表面上并钎焊到铝翅片材料上。 正常腐蚀性溶液中Al-Zn合金层的电位比正常腐蚀性溶液中芯材的电位低至少100mV。 正常腐蚀性溶液中Al-Zn合金层的电位低于高浓度腐蚀性水中芯材的电位。 正常腐蚀性溶液是指含有10g / l NaCl和0.3g / l Na 2 SO 4·4的水溶液,高浓度腐蚀性水是指 通过浓缩上述水溶液使NaCl浓度增加30倍的水溶液。
摘要:
An object of the present invention is to provide a filler metal for an aluminum brazing sheet for heat exchangers capable of preventing or controlling occurrence of a melting hole during heating for brazing, and a method of manufacturing the same. In an Al—Si alloy filler metal which is clad on the aluminum brazing sheet and melted during heating for brazing, the maximum particle diameter of a coarse Si particle crystallized in the eutectic structure of the filler metal is 20 μm or less. Provided that an average value and a standard deviation in a normal distribution of the particle diameter of the coarse Si particle in the filler metal are respectively μ and σ, (μ+3σ) is preferably 10 μm or less. This brazing sheet is obtained by a method of adding a specific amount of Na, Sr, or Sb to the filler metal, a method of limiting the amount of impurities in the filler metal within a specific range, a method of specifying a cooling rate during the casting of the filler metal, or the like.
摘要:
A method for producing an aluminum alloy heat exchanger includes applying a coating material prepared by mixing an Si powder, a flux powder, and a binder to a surface of a multiport flat refrigerant tube, assembling an aluminum alloy bare fin with the multiport flat refrigerant tube, and brazing the multiport flat refrigerant tube and the aluminum alloy bare fin to obtain an aluminum alloy heat exchanger, the multiport flat refrigerant tube being formed of an aluminum alloy extruded material that includes 0.5 to 1.7 mass % of Mn, less than 0.10 mass % of Si, and less than 0.10 mass % of Cu, with the balance being Al and unavoidable impurities, the aluminum alloy bare fin being a corrugated fin that is obtained by forming an Al—Mn—Zn alloy material, the coating material being prepared by mixing an Si powder, a Zn-containing compound flux powder, a Zn-free compound flux powder, and a binder, the Si powder being applied in an amount of 1 to 4 g/m2, and the aluminum alloy heat exchanger obtained by brazing having a configuration in which a deep area of the refrigerant tube has the highest potential, and the potential decreases in order from a surface area of the refrigerant tube, a fin joint fillet, and the fin.
摘要翻译:一种铝合金热交换器的制造方法,其特征在于,将通过将Si粉末,助熔剂粉末和粘合剂混合而成的涂料施加到多端口平面制冷剂管的表面,将铝合金裸翅片与多端口平面制冷剂管 并且将多孔扁平制冷剂管和铝合金裸翅片钎焊以获得铝合金热交换器,所述多端口平面制冷剂管由包含0.5至1.7质量%的Mn,小于0.10质量%的铝合金挤压材料形成, 的Si,小于0.10质量%的Cu,余量为Al和不可避免的杂质,铝合金裸翅片为通过形成Al-Mn-Zn合金材料而获得的波纹状散热片,该涂料由 混合Si粉末,含Zn化合物焊剂粉末,不含Zn的复合焊剂粉末和粘合剂,施加的Si粉末的量为1〜4g / m 2,铝合金热交换 r,其制冷剂管的深部区域具有最高的电位,电位从制冷剂管的表面积,翅片接头圆角和翅片的顺序下降。