Roll Handling Assembly and Method

    公开(公告)号:US20240391721A1

    公开(公告)日:2024-11-28

    申请号:US18653514

    申请日:2024-05-02

    Abstract: An assembly handles a roll used on a machine in a converting line. A storage assembly has a storage structure that extends above the machine that uses the roll. The storage assembly has a rack for supporting the roll in the storage structure. The rack has a roll mover configured to move horizontally between a stored position and an extended position. A transfer assembly has first and second supports on laterally opposite sides of the converting line. The first and second supports are adjacent to and extending above the machine. The transfer assembly has a lifter that is operatively connected to and supported by the first and second supports. The lifter is configured to move vertically relative to the first and second supports between the storage assembly and the machine. The transfer assembly is configured to transfer the roll between the rack in the storage structure and the machine.

    Model Reference Adaptive Web and Winding Control

    公开(公告)号:US20240391720A1

    公开(公告)日:2024-11-28

    申请号:US18660612

    申请日:2024-05-10

    Abstract: In a controller for a converting line: (a) mechanical characterization module generates an estimate of an applied web force at a driven roller based upon velocity and torque signals, and mechanical properties associated with an upstream and downstream roller, one or both of which may be the driven roller; (b) a web stiffness estimator module generates a span stiffness estimate, a previous span tension estimate, and a span time constant based upon the span length, the velocity signals from the upstream and downstream roller sensors, a span tension signal from the span tension sensor, and the applied web force estimate from the mechanical characterization module; and (c) a tension control module generates a velocity trim command signal for the driven roller based on the span stiffness estimate, the previous span tension estimate, a web span time constant, a span tension signal, and a span tension setpoint.

    Coater and Embosser-Laminator Process Roll Calibration

    公开(公告)号:US20240083133A1

    公开(公告)日:2024-03-14

    申请号:US18233529

    申请日:2023-08-14

    Abstract: Rolls of an embosser laminator unit may be calibrated with an iterative process of moving axial ends of the roll a set incremental distance until contact between the rolls is made and then making a correction to the distance based upon the end of the roll making contact. The rolls may be move an initial position where the faces of the rolls are devoid of contact with each other. One or both of the rolls may be rotated. The distance between the ends of the rolls may be decreased until the faces of the rolls make contact with each other. The distance between the first ends of the rolls may be increased by an incremental amount, and a determination of contact between the faces of the rolls may be made by alternate movement of the rolls by the incremental amount and position prior to contact.

    Flexible drive and core engagement members for a rewinding machine

    公开(公告)号:US11643294B2

    公开(公告)日:2023-05-09

    申请号:US17545125

    申请日:2021-12-08

    CPC classification number: B65H18/10 B65H18/20 B65H2301/414 B65H2404/43

    Abstract: A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.

    Method for Producing Coreless Roll Products

    公开(公告)号:US20210403266A1

    公开(公告)日:2021-12-30

    申请号:US17350213

    申请日:2021-06-17

    Abstract: A converting line for coreless roll products includes a rewinding machine and a controller. A log of convolutely wound web material is wound in the rewinding machine during a wind cycle. A diameter of the log, a caliper of the web material, and an amount of tension of the web is determined at a plurality of time points during a time period of the winding cycle. The controller is enabled to generate a signal to change an operating condition of the converting line based upon at least one of a diameter determination at a time point during the wind cycle, a caliper determination at a time point during the wind cycle, a wound web amount determination at a time point during the wind cycle, and a tension determination at a time point during the wind cycle.

    Method of initiating a web winding process in a web winding system

    公开(公告)号:US11208282B2

    公开(公告)日:2021-12-28

    申请号:US16690261

    申请日:2019-11-21

    Inventor: Joseph A. Blume

    Abstract: A system has first and second winding drums and a core feeder for inserting a core into a winding nest for forming a convoluted roll. The leading edge of the web is engaged with a threading belt and directed around the first winding drum and through the winding nest to a position where the leading edge is beyond where the core feeder inserts the core into the winding nest thus providing an excess portion of the web between the leading edge and the core feeder core insertion position. A thread-up core is inserted into the winding nest and rotated with the winding drums so that the excess portion moves around the thread-up core. The leading edge is separated from the threading belt, the excess portion of the web is wound around the thread-up core, and the web from the supply is wound around the thread-up core.

    Method and apparatus for changing rolls on an embosser/laminator machine

    公开(公告)号:US11186074B2

    公开(公告)日:2021-11-30

    申请号:US16868710

    申请日:2020-05-07

    Abstract: An embosser/laminator machine has an adhesive unit releasably connectable with a main frame structure of the machine, and a roll extractor configured to move a roll between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit may be formed with a bearing cap that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.

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