摘要:
An industrial roll includes: a substantially cylindrical shell having an outer surface and an internal lumen; a polymeric cover circumferentially overlying the shell outer surface; and a sensing system. The sensing system includes: a plurality of sensors embedded in the cover, the sensors configured to sense an operating parameter of the roll; and a signal-carrying member serially connected with and extending between the plurality of sensors. The signal-carrying member follows a helical path over the outer surface of the shell, wherein the signal-carrying member extends between adjacent sensors and extends over more than one complete revolution of the shell outer surface (and, preferably, an intermediate segment of the signal-carrying member extends over more than a full revolution of the roll between adjacent sensors).
摘要:
An industrial roll includes: a substantially cylindrical core having an outer surface and an internal lumen; a polymeric cover circumferentially overlying the core outer surface; and a sensing system. The sensing system includes: a plurality of sensors at least partially embedded in the cover, the sensors configured to sense an operating parameter of the roll and provide signals related to the operating parameter; and a processor operatively associated with the sensors that processes signals provided by the sensors. Each of the plurality of sensors includes: a first electrode overlying the top surface of a substrate and a second electrode underlying the bottom surface of the substrate, wherein the first electrode overlies the top surface of the substrate and the second electrode underlies only a portion of the bottom surface of the substrate, thereby forming a gap adjacent the bottom surface and a side surface of the substrate; a first sheet of conductive material attached to the first electrode and the side surface of the substrate and extended in a first direction away from the bottom surface of the substrate; and a second sheet of conductive material attached to the second electrode and extended in a second direction away from the bottom surface of the substrate, the second surface being opposite the first direction.
摘要:
A packer system for a wellbore includes a tubular member and a packer element mounted on the tubular member. The packer element is formed of a swellable polymeric material, the packer element having a radially-outward external surface, the surface including a plurality of radially-inwardly extending recesses formed therein. The recesses provide additional surface area that can contact a swelling fluid, thereby increasing the swelling rate of the packer element.
摘要:
A method of producing an endless belt includes the steps of: securing axial fibers relative to a mandrel, the axial fibers being spaced apart from one another at desired intervals and extending substantially parallel to a longitudinal axis of the mandrel; applying a polymeric base layer to the mandrel in a thickness sufficient to embed the axial fibers; wrapping circumferential fibers onto the polymeric base layer with sufficient tension to partially embed the circumferential fibers in the polymeric base layer; applying a polymeric top stock layer over the polymeric base layer and circumferential fibers; and curing the base layer and the top stock layer. This method can improve productivity and performance of endless belts, particularly if the wrapping and latter applying steps closely follow the first applying step.
摘要:
An industrial roll includes: a substantially cylindrical shell having an outer surface and an internal lumen; a polymeric cover circumferentially overlying the shell outer surface; and a sensing system. The sensing system comprises: a plurality of sensors embedded in the cover, the sensors configured to sense an operating parameter of the roll and provide signals related to the operating parameter, wherein at least some of the sensors include an aperture; and a processor operatively associated with the sensors that processes signals provided by the sensors. In some embodiments the shell and cover include through holes that extend through the sensor apertures.
摘要:
An industrial roll includes: a substantially cylindrical core and a cover overlying the adhesive layer. The cover typically comprises a polymeric top stock layer which comprises a mixture of a polymeric material and at least one of a piezochromic material and a thermochromic material. In this configuration, the pressure and/or temperature experienced by the roll cover at any location thereon can be determined visually, without the need for external equipment.
摘要:
A system for determining the source of vibration of a nipped roll assembly includes: a first substantially cylindrical roll; a mating structure positioned relative to the first roll to form a nip therewith; a plurality of annular nip condition sensor units mounted on the first roll; each of the annular nip condition sensor units being positioned at different axial locations along the first roll and configured to provide nip condition signals from the nip, the signals indicating a nip condition at multiple circumferential locations; and a processor associated with the sensor units that receives signals from the sensor units. The processor is configured to convert the signals from the sensor units into nip condition readings for the multiple circumferential locations at each axial location. Such a system can detect irregularities in a roll or the mating structure that can cause undesired vibration.
摘要:
A system for measuring nip width for a nip present between two rolls includes: (a) a sensor assembly; (b) a resistance-measuring unit that measures an electrical resistance; (c) first and second leads, the first lead being connected to a first strip of the sensor assembly adjacent a first end of the first strip, the second lead being connected to a second strip of the sensor assembly; and (d) a controller operatively associated with the resistance-measuring unit, the controller including computer readable program code, the code including a plurality of data sets, each of the data sets representing a relationship between resistance of a sensor and environmental temperature.
摘要:
An industrial roll includes: a substantially cylindrical core having an outer surface; a polymeric cover circumferentially overlying the core outer surface; and a sensing system. The sensing system comprises: a plurality of sensors embedded in the cover, the sensors configured to detect an operating parameter of the roll and provide signals representative of the operating parameter, wherein one of the plurality of sensors is a tracking sensor and the remaining sensors are non-tracking sensors; and a processor operatively associated with the sensors that processes signals provided by the sensors. The sensors are arranged at a substantially equal radial distance from the core outer surface, such that they define a circle when viewed from an end of the roll. Each of the non-tracking sensors is further arranged at a substantially equal first angular distance from its immediate non-tracking sensor neighbors, two endmost non-tracking sensors defining an angular gap. The tracking sensor is disposed in the angular gap, such that a second angular distance defined by the tracking sensor and either of the endmost sensors differs from the first angular distance. In this configuration, the sensing system can identify from which sensor signals are generated without a trigger signal generator or accelerometer.
摘要:
According to some embodiments of the present invention, a system for determining characteristics of two rolls configured in a nip press includes a strip configured to be placed in the nip press. A plurality of sensors embedded in the strip is configured to generate signals representative of the pressure and/or the nip width between the two rolls. Interface circuitry facilitates addressing of individual ones of the plurality of sensors via a data processing system.