Abstract:
A device to inject a reducing gas into a shaft furnace includes an external casing whose front face is provided with an outlet for gas injection into the shaft furnace, an internal casing located inside the external casing wherein reducing gas is circulating. The internal casing has an opening matching the gas injection outlet of the front face of the external casing. The front face of the external casing includes an upper and a lower part and the gas injection outlet is in the lower part and inwards from the upper part.
Abstract:
A method of operating a shaft furnace includes inserting a mixture including anthracite coal and coke into a cavity defined by the furnace, and disposing a metal feedstock within the cavity. The method includes injecting natural gas at a natural gas flow rate and a first quantity of oxygen gas at a first oxygen gas flow rate into the cavity simultaneously through at least one burner. The method also includes driving a second quantity of oxygen gas at a supersonic oxygen gas flow rate into the cavity through at least one lance, wherein the supersonic oxygen gas flow rate is greater than the first oxygen gas flow rate. The method also includes combusting the mixture within the cavity to produce a stack gas, melting the metal feedstock to produce a melted metal material, and monitoring the stack gas to thereby operate the shaft furnace. A shaft furnace is also disclosed.
Abstract:
A method of operating a blast furnace includes two or more lances that inject reducing agents from a tuyere; injecting a solid reducing agent and a flammable reducing agent from different lances; and disposing the lances so that an axial line that extends from an end of the lance that injects the solid reducing agent and is the axial line of the lance that injects the solid reducing agent and an axial line that extends from an end of the lance that injects the flammable reducing agent and is the axial line of the lance that injects the flammable reducing agent cross each other, and so that a main flow of the solid reducing agent injected and a main flow of the flammable reducing agent injected overlap.
Abstract:
On the basis of data obtained by means of analyzing coal, a first and second coal type satisfying conditions are selected, the ash melting point of the mixed coal resulting from mixing the first and second coal types is derived on the basis of a four-dimensional state diagram for SiO2—CaO—MgO-20% Al2O3, on the basis of the ash melting point of the mixed coal and the four-dimensional state diagram, an additive causing the ash melting point of the mixed coal to be at least 1400° C. at the lowest quantity when added to the mixed coal is selected from SiO2, MgO, and CaO, the addition quantity of the additive is derived, the first coal type and second coal type are mixed to result in the mixed coal, and the addition quantity of the additive is added to the mixed coal.
Abstract:
A method of decarburizing a molten alloy may generally comprise injecting a first gas comprising at least one of argon, carbon dioxide, and oxygen through a first fluid-conducting portion of a tuyere into the molten alloy below the surface of the molten alloy, and injecting a second gas comprising at least one of argon and carbon dioxide through a second fluid-conducting portion of the tuyere into the molten alloy below the surface of the molten alloy. The tuyere may comprise an inner portion concentrically aligned within an outer portion to define an annulus therebetween. The first gas may be injected through the inner portion, and the second gas may be injected through the annulus.
Abstract:
The sealed connection system between a tuyere of a shaft furnace, such as a steelmaking blast furnace, and an air blast pipe, in which a tip of the blast pipe is pressed towards a rear end of the tuyere, being centred thereon while still retaining freedom of pivoting movement relative thereto, including an added annular blast pipe seat, placed between the tip of the blast pipe and tuyere and immobile relative to the tuyere, the blast pipe tip resting against a rear face of the seat and an immobile gasket being placed between the seat and the tuyere such that the seat rests in sealed manner against a rear face of the tuyere, and a sleeve arranged around the contact zone between the blast pipe tip and the seat, is connected in sealed manner to the seat and to the blast pipe.
Abstract:
A method and an apparatus for the production and the melting of liquid pig iron or of liquid steel intermediate products in a melt-down gasifier, with the introduction of oxygen-containing gas streams through oxygen nozzles into the solid bed. At least one oxygen nozzle has a single gas supply and introduces at least two gas streams. Using plural gas streams from a nozzle reduces the risk of fluidization of the solid bed because the number of gas raceways in materials in the gasifier is increased.
Abstract:
A tuyere cooling system which includes a coolant circuit for a body section and nose section. A valve is operable to connect the coolant circuits in series or to disconnect flows to the nose section of the tuyere so that if the nose of the tuyere tears during operation, the flow of coolant to the nose section of the tuyere may be cut off without affecting the overall operation of the blast furnace.
Abstract:
A non-invasive online system for discrete measurements of phase levels in a converter or pyrometallurgical furnace in smelting and conversion processes, consisting in a electrical signal generator, transducers that convert said electrical signals in mechanical waves placed on the outer end of air blowing tuyeres, a coupling between said system and the shell of the converter, for air blowing tuyeres placed forming an angle less than or equal to 90° with the transducer and entrance of the airflow to the converter, while the transducer is placed in the direction of the cross axis or longitudinal axis of the phases plane for applying mechanical waves that travel in a longitudinal direction, a sensor for mechanical waves placed around the external wall of the shell of the converter that receives the reflected signal, then preamplification of the signal, an analogous/digital interface, for data acquisition, for processing the signals so as to determine the amplitude of the reflected signal which has a characteristic and different level for each phase and correlate the amplitude so as to determine the limiting zone between the different phases that face at least one transducer, a memory to store the discrete values of the phase levels and a display for displaying the discrete values of the phase levels.
Abstract:
An improved method and apparatus for EAF steelmaking wherein the method provides additional thermal energy to the steel making process, carbon injection for the formation of foamy slag, and oxygen injection for the decarburization of the melt, the formation of foamy slag and post combustion burning of carbon monoxide. The apparatus comprises a unique burner configuration which has a central conduit for alternatively supplying fluid hydrocarbon fuel or particulate carbon with a carrier gas which are discharged through a exit opening. The fuel or carbon is mixed with a high speed, preferably supersonic, stream of oxidizing gas. The high speed stream of oxidizing gas is provided by an annular supersonic nozzle which causes the oxidizing gas to surround the fuel or the particulates with an annular flow. The annular nozzle design can be adjusted to direct the flows of particulates and oxidizing gases in the areas and shapes desired for efficient management of the steelmaking process. Optionally, the burner can have another conduit for the secondary supply of a pressurized flow of hydrocarbon fluid fuel to a series of apertures which surround the annular flow. Further, optionally, the burner can have another conduit for the supply of a pressurized flow of a secondary oxidizing gas to a series of apertures which surround the annular flow.