摘要:
A disclosed method utilizes virtual representations of gear profiles produced in view of accuracies and capabilities of specific machine and tool combinations to validate profile finishing parameters. The virtual representations are utilized to identify modifications needed to account for process capability and are implemented into the process to change the nominal profile utilized for producing the finished gear profiles. The resulting nominal gear profile accounts for process variations and thereby provides a more accurate and repeatable gear tooth profile.
摘要:
Amplitude of transmission error of tooth pair of a gear is obtained in relation to actual contact ratio (.epsilon..sub.r) which is an angular range (.theta..sub.r) of actual contact of the surfaces of the tooth pair divided by an angular pitch (.theta..sub.p) of the gear. The specifications and/or tooth surface modification of the gear is/are are determined so as to reduce the transmission error amplitude under non-load condition in which the actual contact ratio (.epsilon..sub.r) is 1.0. Alternatively, the specifications and/or tooth surface modifications is/are determined so as to increase an effective contact ratio (.epsilon..sub.n) which is an angular range (.theta..sub.n) divided by the angular pitch (.theta..sub.p), the angular range (.theta..sub.n) corresponding to a portion of a path of the tooth contact point in which an edge contact of the tooth pair does not take place at the tooth top or at the ends of the face width of the teeth. These arrangements permit efficient and easy designing of a gear having a reduced noise, without simulations or tests.
摘要:
A disclosed method utilizes virtual representations of gear profiles produced in view of accuracies and capabilities of specific machine and tool combinations to validate profile finishing parameters. The virtual representations are utilized to identify modifications needed to account for process capability and are implemented into the process to change the nominal profile utilized for producing the finished gear profiles. The resulting nominal gear profile accounts for process variations and thereby provides a more accurate and repeatable gear tooth profile.