公开(公告)号：US06758430B1

公开(公告)日：2004-07-06

申请号：US09249885

申请日：1999-02-16

申请人： Rodolfo Palma, Sr. ,  John C. Cooper

发明人： Rodolfo Palma, Sr. ,  John C. Cooper

IPC分类号： H02K1509

CPC分类号： H02K3/12

摘要： Non-random windings are employed to reduce the proximity effect in electrical machines, including rotating machines such as various types of motors. Thus, with respect to electrical machinery of the type wherein multi-strand electrical wiring is received within a slot relative to a surface associated with the transmission of magnetic flux, a method of dressing the wiring within the slot according to the invention includes the step of winding the strands of each turn in one or more layers, each layer being substantially parallel to the surface associated with the transmission of magnetic flux. The winding may be a multi layer winding, in which case the windings associated with each layer are preferably separated by an insulating layer. The invention is applicable to various types of machines and motors, including AC, brushless DC and variable reluctance (VR) types. The conductors may be of a circular cross section or other geometry, such as flattened tapes.

摘要翻译： 采用非随机绕组来减少电机中的邻近效应，包括诸如各种类型的电动机的旋转机器。 因此，相对于在相对于与磁通的传输相关联的表面的槽内容纳多股电线的类型的电机，根据本发明的修补槽内的布线的方法包括以下步骤： 将每个匝的线束缠绕在一个或多个层中，每个层基本上平行于与磁通的传输相关联的表面。 绕组可以是多层绕组，在这种情况下，与每个层相关联的绕组优选地被绝缘层分开。 本发明适用于各种类型的机器和电动机，包括AC，无刷直流和可变磁阻（VR）类型。 导体可以是圆形横截面或其他几何形状，例如扁平带。

公开(公告)号：US06343762B1

公开(公告)日：2002-02-05

申请号：US09495832

申请日：2000-02-01

申请人： Gianfranco Stratico ,  Pasquale Ciarlitto ,  Gianni Mazzoni

发明人： Gianfranco Stratico ,  Pasquale Ciarlitto ,  Gianni Mazzoni

IPC分类号： H02K1509

CPC分类号： H02K15/09 ,  Y10T29/49071

摘要： The present invention discloses methods and apparatus for winding successive differently sized components with coils of wire. More specifically, the present invention is directed to methods and apparatus for winding multiple electric motor armatures in succession, when those armatures have different dimensions. Generally speaking, the invention includes an assembly with movable parts, which enables all armatures to have a common alignment characteristic in the winding apparatus. If necessary, the actual coil winding mechanism will shift to achieve proper positioning relative to each armature. This reduces the number of adjustments that have to be made to hardware that is ordinarily required to wind such differently sized armatures.

摘要翻译： 本发明公开了用线缠绕连续不同大小的部件的方法和装置。 更具体地，本发明涉及当这些电枢具有不同尺寸时，连续地卷绕多个电动机电枢的方法和装置。 一般来说，本发明包括具有可移动部件的组件，其能够使所有电枢在卷绕装置中具有共同的对准特性。 如果需要，实际的线圈绕线机构将移动以实现相对于每个电枢的适当定位。 这减少了必须对硬件进行调整的次数，这些调整通常用于卷绕不同尺寸的电枢。

公开(公告)号：US06565032B1

公开(公告)日：2003-05-20

申请号：US09914930

申请日：2001-09-05

申请人： Kaoru Kobayashi ,  Kenichi Kanda ,  Kazuo Arai

发明人： Kaoru Kobayashi ,  Kenichi Kanda ,  Kazuo Arai

IPC分类号： H02K1509

CPC分类号： H02K15/09 ,  Y10T29/49009

摘要： A wire is wound in a plurality of core slots 15 on an armature core, and thereby a plurality of coils 18 is formed. In the case.where each coil end portion of the coils is formed in a predetermined shape by a shaping-winding method, a coil end portion of a coil wound in each core slot is formed to be close to an end surface of the armature core 12 as it is directed outside of a radius direction of the shaft 11. In the case where coil end portions are formed by a shaping-winding and direct-winding methods, some of coil end portions are formed between the first winding to the predetermined number-th winding coils by a shaping winding method, and the remaining coil end portions are formed between the predetermined number-th winding and the last winding coils by a direct-winding method.

摘要翻译： 电线被缠绕在电枢铁芯上的多个铁芯槽15中，从而形成多个线圈18。 在这种情况下，线圈的每个线圈端部通过整形绕组形成为预定的形状，卷绕在每个芯槽中的线圈的线圈端部形成为靠近电枢芯的端面 它指向轴11的半径方向外侧。在通过成形绕组和直接缠绕方法形成线圈端部的情况下，在第一绕组与预定数量之间形成一些线圈端部 通过成形绕组方法将剩余的线圈端部通过直线缠绕法形成在预定的第n绕组和最后的绕组线圈之间。

公开(公告)号：US06334585B1

公开(公告)日：2002-01-01

申请号：US09248931

申请日：1999-02-12

申请人： Raffaele Becherucci ,  Gianfranco Stratico

发明人： Raffaele Becherucci ,  Gianfranco Stratico

IPC分类号： H02K1509

CPC分类号： H02K15/09

摘要： An armature winder having an adjustable winding arm, includes a wire delivery point with two degrees of freedom—one along the longitudinal axis of the armature winder and one transverse to the longitudinal axis of the armature winder. In one preferred embodiment, the adjustable winding arm pivots around an axis transverse to the longitudinal axis of the winder. This pivoting motion allows adjustment of the wire delivery point along an arcuate path, thereby utilizing each of the degrees of freedom simultaneously.

摘要翻译： 具有可调节缠绕臂的电枢绕线机包括具有两个自由度的电线输送点 - 一个沿着电枢绕线器的纵向轴线，一个横向于电枢绕线器的纵向轴线。 在一个优选实施例中，可调节缠绕臂围绕与卷绕机的纵向轴线横切的轴线枢转。 该枢转运动允许沿着弧形路径调整送丝点，从而同时利用每个自由度。

公开(公告)号：US06619578B2

公开(公告)日：2003-09-16

申请号：US09683151

申请日：2001-11-27

申请人： Michael L. Stockman ,  Michael R. Mills

发明人： Michael L. Stockman ,  Michael R. Mills

IPC分类号： H02K1509

CPC分类号： H02K15/068 ,  H02K15/0435 ,  Y10T29/49009 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53161

摘要： A method and apparatus for winding and placing windings on the magnetic core of a motor without transferring the windings prior to insertion. The method and apparatus include using a single coil winding/injection device having a plurality of gap defining elongate blades arranged in a circular array for use in winding coils and then insertion into a stator core.

摘要翻译： 一种用于将绕组缠绕并放置在电机的磁芯上而不在插入之前传送绕组的方法和装置。 该方法和装置包括使用具有多个间隙的单个线圈卷绕/注射装置，所述多个间隙限定以圆形阵列布置的细长叶片，用于卷绕线圈然后插入定子芯中。

公开(公告)号：US06467718B2

公开(公告)日：2002-10-22

申请号：US10012870

申请日：2001-11-05

申请人： Gianfranco Stratico ,  Pasquale Ciarlitto

发明人： Gianfranco Stratico ,  Pasquale Ciarlitto

IPC分类号： H02K1509

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： In a dynamo-electric machine, a stator having a terminal board with at least one pair of slots located along its inside circumference, includes at least one pair of coil holders. Each coil holder is cantilevered from the terminal board at the ends of a pair of slots, and a wire guide is positioned on each coil holder. A wire depositing needle and the stator are placed in relative motion, which causes the guide to support the wire as it is transported along its surface. Coils of wire are created as each pair of slots is wound. The invention will typically be used to form multiple coil windings on a single stator.

公开(公告)号：US06349895B1

公开(公告)日：2002-02-26

申请号：US09441269

申请日：1999-11-16

申请人： Raffaele Becherucci ,  Gianfranco Stratico ,  Gianni Mazzoni ,  Maurizio Mugelli

发明人： Raffaele Becherucci ,  Gianfranco Stratico ,  Gianni Mazzoni ,  Maurizio Mugelli

IPC分类号： H02K1509

CPC分类号： H02K15/09

摘要： A system for simplifying the design of winding guides is provided. The flyer arm of a winder built in accordance with the principles of this invention is positioned so that the extreme delivery point of the wire is aligned and practically over the slots of the armature where the coil is being wound. Additionally, the flyer arm can be easily and quickly substituted on the winder to conform to the armature being wound, ensuring that the extreme delivery point of the wire is aligned and practically over the slots of the armature where the coil is being wound. This feature of the invention contributes to a simpler design of the winding guide. Accordingly, traditional guide surfaces for capturing the wire coming from a distant position are no longer required.

摘要翻译： 提供了一种用于简化卷绕导轨的设计的系统。 根据本发明的原理构造的卷绕机的传单臂定位成使得线的极端传送点对准并且实际上在线圈被缠绕的衔铁的槽上。 此外，飞翼臂可以容易地并且快速地在卷绕机上被取代以符合被卷绕的电枢，确保线的极端传送点对准并且实际上在线圈缠绕的衔铁的槽上。 本发明的该特征有助于绕组引导件的更简单的设计。 因此，不再需要用于捕获远离位置的导线的传统导向表面。

公开(公告)号：US06694599B1

公开(公告)日：2004-02-24

申请号：US09562560

申请日：2000-05-02

申请人： Peter A. Kershaw ,  Andrew Lakerdas ,  Andrew Paul Smith ,  John Van Duynhoven ,  Scott Cole ,  Nicholas J. Glowacki

发明人： Peter A. Kershaw ,  Andrew Lakerdas ,  Andrew Paul Smith ,  John Van Duynhoven ,  Scott Cole ,  Nicholas J. Glowacki

IPC分类号： H02K1509

CPC分类号： H02K23/38 ,  H01R39/32 ,  H02K13/04 ,  Y10T29/49011 ,  Y10T29/49012 ,  Y10T29/49071

摘要： A method of linking commutator bars of a commutator for a motor wherein N is the number of magnetic poles of the motor and N is an even integer greater than 2. The method include a) arranging a plurality of commutator bars to be generally equally spaced in a circular arrangement to define the commutator, each commutator bar having a tang extending therefrom, b) contacting an end of a continuous, insulated conductive member to a tang, c) moving the member to contact a second tang which is disposed at an angle of 720°/N from the previously contacted tang to form a link, and when N is greater than four, repeating this step until N/2−1 links are created, d) moving the member to contact a tang which is immediately adjacent to the second tang contacted in step (c) such that the member defines a bridging portion between the adjacent tangs, e) repeating steps (c) and (d) and until all tangs have been contacted by the member, and f) cutting the bridging portion between adjacent tangs.

摘要翻译： 一种用于电动机的换向器的换向器条的方法，其中N是电动机的磁极数，N是大于2的偶数整数。该方法包括：a）将多个换向器条布置成大致相等间隔 用于限定换向器的圆形布置，每个换向器杆具有从其延伸的柄脚，b）使连续绝缘的导电构件的端部与柄脚接触，c）使构件移动以接触第二柄脚， 720°/ N，形成一个链接，并且当N大于4时，重复该步骤直到产生N / 2-1个链接，d）移动该部件以接触立即与 第二脚在步骤（c）中接触，使得所述构件在相邻的脚之间限定桥接部分，e）重复步骤（c）和（d），并且直到所有脚都已被构件接触，以及f）切割桥接部分 相邻的tang脚之间。

公开(公告)号：US06523773B2

公开(公告)日：2003-02-25

申请号：US09818293

申请日：2001-03-27

申请人： Gianfranco Stratico ,  Maurizio Mugelli ,  Giovanni Manuelli

发明人： Gianfranco Stratico ,  Maurizio Mugelli ,  Giovanni Manuelli

IPC分类号： H02K1509

CPC分类号： H02K15/0075 ,  H01R39/32 ,  H02K15/09 ,  Y10T29/49009 ,  Y10T29/5142 ,  Y10T29/515

摘要： Sensor arrangements are provided to detect whether initial and final wire leads were properly terminated to tang terminals of dynamo-electric machine components. The sensor arrangements may detect whether excess wire from the termination of the initial wire lead is present on a first side of a wire gripper. The sensor arrangements may detect whether excess wire from the termination of the final wire lead is present on a second side of a wire gripper. The sensor arrangements can include two sensors or a single sensor to detect the presence of the excess wire. Beam sensors, vision sensors, or tactile sensors may be used to detect the presence of the excess wire. A plunger device is provided to facilitate the tearing of thin initial and final wire leads to a tang terminal of a commutator.

摘要翻译： 提供传感器布置，以检测初始和最终导线是否正确地端接到发电机组件的正极端子。 传感器布置可以检测来自初始引线的终端的多余电线是否存在于电线夹持器的第一侧上。 传感器布置可以检测来自最终导线的终端的多余电线是否存在于电线夹持器的第二侧上。 传感器装置可以包括两个传感器或单个传感器以检测多余电线的存在。 光束传感器，视觉传感器或触觉传感器可用于检测多余电线的存在。 提供柱塞装置以便于将薄的初始和最终导线引导到换向器的端子端。

公开(公告)号：US06419181B1

公开(公告)日：2002-07-16

申请号：US09459168

申请日：1999-12-10

申请人： Gianfranco Stratico ,  Giovanni Manuelli

发明人： Gianfranco Stratico ,  Giovanni Manuelli

IPC分类号： H02K1509

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： A method of winding a core having slots of different angular distances from one another and/or different shapes is provided. The method includes using a flyer winder to wind turns of wire into a first portion of the slots having a uniform distance from one another, and then using a different flyer winder to wind turns of wire into a second portion of the slots having a uniform distance from another. In addition, back-up members may be used to evenly distribute the wire in the slots during winding. Specifically, concerning slots that have walls that diverge as they approach the center of the core, back-up members that also diverge as the slots are wound are provided.

摘要翻译： 提供了具有彼此不同角度距离的槽和/或不同形状的芯的卷绕方法。 该方法包括使用飞翼络纱机将线圈的匝卷绕到具有彼此具有均匀距离的槽的第一部分中，然后使用不同的飞翼络纱机将线圈绕成具有均匀距离的槽的第二部分 从另一个 此外，备用构件可以用于在绕组期间将线均匀分布在槽中。 具体而言，关于具有接近芯的中心时发散的壁的槽，提供了随着槽被缠绕而分支的备用构件。