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1.发明授权Apparatus and methods for winding wire coils for dynamo-electric machine components 有权用于绕组发电机组件的线圈的装置和方法公开(公告)号：US07243874B2
公开(公告)日：2007-07-17
申请号：US10851721
申请日：2004-05-20
IPC分类号： H02K15/085
CPC分类号： H02K15/095 , H01F41/082 , H01F41/09 , Y10T29/49071
摘要： Apparatus and methods for winding wire coils on a plurality of poles to be assembled to form a dynamo-electric machine component are provided. A plurality of holding members that each hold a respective pole while the wire coils are wound may be provided. Each holding member may be configured to rotate its respective pole about a central axis of the holding member. A plurality of wire dispensing members may be provided that each dispense wire onto a respective pole as each pole rotates about the central axis of its respective holding member. A support structure configured to support the plurality of wire dispensing members may be provided. The wire may be stratified on each pole by the simultaneous radial movement of the plurality of wire dispensers with respect to a central axis of the support structure.
摘要翻译： 提供了用于将线圈缠绕在待组装的多个极上以形成发电机组件的装置和方法。 可以提供多个保持构件，其在线圈缠绕的同时保持相应的极。 每个保持构件可以构造成围绕保持构件的中心轴线旋转其相应的极点。 可以提供多个电线分配构件，每个电极绕其相应的保持构件的中心轴线旋转，每个电线分配构件将电线分配到相应的磁极上。 可以提供构造成支撑多个电线分配构件的支撑结构。 通过多个电线分配器相对于支撑结构的中心轴的同时径向移动，电线可以在每个极上分层。
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2.发明授权公开(公告)号：US06557238B1
公开(公告)日：2003-05-06
申请号：US09522228
申请日：2000-03-09
IPC分类号： H02K1504
CPC分类号： H02K15/068 , H02K15/0062 , H02K15/0075 , H02K15/0457 , Y10T29/49009 , Y10T29/49071 , Y10T29/49073 , Y10T29/53143 , Y10T29/53157
摘要： Methods and apparatus are presented that improve the efficiency of stator production by connecting stator coil leads to final attachment devices before the coils are inserted into a stator core. After coil insertion, the final attachment devices are merely mounted to the stator receiving the stator core, eliminating most if not all post-coil-insertion lead identification and manipulation processes. The final attachment devices can be terminal receivers that include a plurality of is wire sockets for receiving a plurality of coil leads. Coil leads are connected to final attachment devices during the coil winding stage. Such connections add little or no additional time to the winding stage.
摘要翻译： 提出了通过在将线圈插入定子芯之前将定子线圈引线连接到最终连接装置来提高定子生产效率的方法和装置。 在线圈插入之后，最终的附接装置仅被安装到接收定子芯的定子上，消除了大部分（如果不是全部）后线圈插入导线识别和操纵过程。 最终的附接装置可以是包括多个用于容纳多个线圈引线的线插座的终端接收器。 在线圈卷绕阶段期间，线圈引线连接到最终的附接装置。 这种连接在绕组阶段增加很少或没有额外的时间。
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公开(公告)号：US06533208B1
公开(公告)日：2003-03-18
申请号：US09632281
申请日：2000-08-04
IPC分类号： H02K15085
CPC分类号： H02K15/095 , Y10T29/49009
摘要： A winder and system for winding wire onto core supports of dynamo-electric cores with translational, rotational and radial motions with respect to a central longitudinal axis of the dynamo-electric core is provided. The radial motion may preferably be provided by an independent assembly. In one embodiment of the invention, the radial motion may be provided by rotating a cam disk which is movably connected to, and causes radial motion of, a pair of rollers. The pair of rollers are mounted on support arms which are connected to a needle for dispensing the wire such that movement of the pair causes similar movement of The needle. In another embodiment of the invention, an inclined way is coupled to a slide portion of the needle. When the inclined way is moved parallel to the axis, it causes a radial motion of the slide portion.
摘要翻译： 提供了一种绕线器和系统，用于将电线缠绕到相对于发电机电芯的中心纵向轴线的平移，旋转和径向运动的发电电芯的芯支撑上。 径向运动可以优选地由独立组件提供。 在本发明的一个实施例中，径向运动可以通过旋转凸轮盘来提供，凸轮盘可移动地连接到一对辊并且引起一对辊的径向运动。 一对辊安装在支撑臂上，支撑臂连接到用于分配线的针，使得该对的运动引起针的相似移动。 在本发明的另一个实施例中，倾斜的方式联接到针的滑动部分。 当倾斜的方式平行于轴线移动时，其导致滑动部分的径向运动。
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公开(公告)号：US06334585B1
公开(公告)日：2002-01-01
申请号：US09248931
申请日：1999-02-12
IPC分类号： H02K1509
CPC分类号： H02K15/09
摘要： An armature winder having an adjustable winding arm, includes a wire delivery point with two degrees of freedom—one along the longitudinal axis of the armature winder and one transverse to the longitudinal axis of the armature winder. In one preferred embodiment, the adjustable winding arm pivots around an axis transverse to the longitudinal axis of the winder. This pivoting motion allows adjustment of the wire delivery point along an arcuate path, thereby utilizing each of the degrees of freedom simultaneously.
摘要翻译： 具有可调节缠绕臂的电枢绕线机包括具有两个自由度的电线输送点 - 一个沿着电枢绕线器的纵向轴线，一个横向于电枢绕线器的纵向轴线。 在一个优选实施例中，可调节缠绕臂围绕与卷绕机的纵向轴线横切的轴线枢转。 该枢转运动允许沿着弧形路径调整送丝点，从而同时利用每个自由度。
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公开(公告)号：US06226857B1
公开(公告)日：2001-05-08
申请号：US09158662
申请日：1998-09-22
申请人： Raffaele Becherucci
发明人： Raffaele Becherucci
IPC分类号： H02K1516
CPC分类号： H02K15/165 , H02K7/04 , Y10T29/49012 , Y10T29/5142 , Y10T29/5145 , Y10T29/53143
摘要： The balancing of rotors for dynamo-electric machines (e.g., electric motor armatures) is achieved by attaching a balancing strip to the rotor after an impregnation resin has been applied to the wire coils, and the unbalance of the rotor has been measured. To create the balancing strip, a material supply selectively and incrementally delivers a predetermined quantity of material, such that the quantity of material has a mass sufficient to compensate for the measured unbalance of the rotor. The predetermined quantity of material is separated from the material supply to form a balancing mass, and the balancing mass attached to the rotor to compensate for the measured unbalance. A mounting member having a recess may be preliminarily attached to the rotor for subsequent attachment of the balancing mass thereto. A second material supply may be provided such that a controller can select between the first and second material supplies.
摘要翻译： 在将浸渍树脂施加到线圈之后，通过将平衡条连接到转子来实现发电机（例如，电动机电枢）的转子的平衡，并且已经测量了转子的不平衡。 为了创建平衡带，材料供应选择性地并递增地递送预定量的材料，使得材料的量具有足以补偿测量的转子不平衡的质量。 将预定量的材料与材料供应分离以形成平衡块，并且平衡块附接到转子以补偿测量的不平衡。 具有凹部的安装构件可以预先附接到转子，用于随后将平衡块附接到其上。 可以提供第二材料供应，使得控制器可以在第一和第二材料供应之间进行选择。
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6.发明授权公开(公告)号：US07975370B2
公开(公告)日：2011-07-12
申请号：US12831419
申请日：2010-07-07
CPC分类号： H02K15/0075 , H02K3/522 , H02K15/0457 , Y10T29/49009 , Y10T29/49011 , Y10T29/49012 , Y10T29/49071 , Y10T29/49073 , Y10T29/53143 , Y10T29/53152 , Y10T29/53161
摘要： Stator designs have wide-mouth slots between adjacent poles. Wire coils with high slot fill conductivity are formed around the poles. In some designs, the wire coils are wave wound around the poles. Thick bar conductors can be used for making the wire coils. The wire coils may be inserted using nozzle dispensers or transferred from a pre-form mandrel. In other designs, the wire coils are pre-formed on transferable pockets that are then mounted on the poles. Optional pole extensions or shoes can be attached to the stator poles after the wire coils are formed around the poles.
摘要翻译： 定子设计在相邻极之间具有广口槽。 围绕极点形成具有高插槽填充导电性的线圈。 在一些设计中，线圈缠绕在磁极周围。 粗棒导体可用于制作线圈。 线圈可以使用喷嘴分配器插入或从预成型心轴转移。 在其他设计中，线圈预先形成在可转移的口袋上，然后将其安装在杆上。 在线圈围绕极点形成之后，可选择的极点延伸部分或者鞋子可以连接到定子极点。
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公开(公告)号：US20100269331A1
公开(公告)日：2010-10-28
申请号：US12831419
申请日：2010-07-07
IPC分类号： B23P19/00
CPC分类号： H02K15/0075 , H02K3/522 , H02K15/0457 , Y10T29/49009 , Y10T29/49011 , Y10T29/49012 , Y10T29/49071 , Y10T29/49073 , Y10T29/53143 , Y10T29/53152 , Y10T29/53161
摘要： Stator designs have wide-mouth slots between adjacent poles. Wire coils with high slot fill conductivity are formed around the poles. In some designs, the wire coils are wave wound around the poles. Thick bar conductors can be used for making the wire coils. The wire coils may be inserted using nozzle dispensers or transferred from a pre-form mandrel. In other designs, the wire coils are pre-formed on transferable pockets that are then mounted on the poles. Optional pole extensions or shoes can be attached to the stator poles after the wire coils are formed around the poles.
摘要翻译： 定子设计在相邻极之间具有广口槽。 围绕极点形成具有高插槽填充导电性的线圈。 在一些设计中，线圈缠绕在磁极周围。 粗棒导体可用于制作线圈。 线圈可以使用喷嘴分配器插入或从预成型心轴转移。 在其他设计中，线圈预先形成在可转移的口袋上，然后将其安装在杆上。 在线圈围绕极点形成之后，可选择的极点延伸部分或者鞋子可以连接到定子极点。
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公开(公告)号：US20090064483A1
公开(公告)日：2009-03-12
申请号：US12080261
申请日：2008-03-31
IPC分类号： H02K15/00
CPC分类号： H02K15/0075 , H02K3/522 , H02K15/0457 , Y10T29/49009 , Y10T29/49011 , Y10T29/49012 , Y10T29/49071 , Y10T29/49073 , Y10T29/53143 , Y10T29/53152 , Y10T29/53161
摘要： Stator designs have wide-mouth slots between adjacent poles. Wire coils with high slot fill conductivity are formed around the poles. In some designs, the wire coils are wave wound around the poles. Thick bar conductors can be used for making the wire coils. The wire coils may be inserted using nozzle dispensers or transferred from a pre-form mandrel. In other designs, the wire coils are pre-formed on transferable pockets that are then mounted on the poles. Optional pole extensions or shoes can be attached to the stator poles after the wire coils are formed around the poles.
摘要翻译： 定子设计在相邻极之间具有广口槽。 围绕极点形成具有高插槽填充导电性的线圈。 在一些设计中，线圈缠绕在磁极周围。 粗棒导体可用于制作线圈。 线圈可以使用喷嘴分配器插入或从预成型心轴转移。 在其他设计中，线圈预先形成在可转移的口袋上，然后将其安装在杆上。 在线圈围绕极点形成之后，可选择的极点延伸部分或者鞋子可以连接到定子极点。
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公开(公告)号：US06532645B1
公开(公告)日：2003-03-18
申请号：US09697675
申请日：2000-10-26
IPC分类号： H02K1504
CPC分类号： H02K15/0075 , H02K15/022 , H02K15/095 , Y10T29/49009
摘要： Methods and apparatus are provided for wire winding and fabrication for dynamo-electric machine components such as ferromagnetic armature or stator cores for motors or the like. Wire may be wound onto individual portions of dynamo-electric machine components, which may then be assembled to form complete components. Wire may be wound by steering a rotating flyer or the like in a trajectory that closely follows the surface of the core onto which the wire is being wound. Wire may also be wound by rotating the portions during winding. The same holding members that are used to hold the portions during winding may be used to hold the portions during assembly of the portions into machine components.
摘要翻译： 提供了用于发电机组件如用于电动机等的铁磁电枢或定子铁芯的绕线和制造的方法和装置。 线可以缠绕在发电机组件的各个部分上，然后可以将其组装形成完整的部件。 可以通过在与线缠绕的芯的表面紧密相关的轨迹中转动旋转的飞轮等来缠绕线。 线也可以通过在卷绕期间旋转这些部分来缠绕。 用于在卷绕期间保持部分的相同的保持构件可以用于在将部件组装成机器部件期间保持部分。
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10.发明授权公开(公告)号：US06446678B1
公开(公告)日：2002-09-10
申请号：US09940335
申请日：2001-08-27
IPC分类号： B21F1500
CPC分类号： H02K15/068 , H02K15/0457
摘要： An apparatus for forming varied length wire coils for insertion into stator core slots includes a template positioned that is configured to vary a length of consecutive wire turns while wire is received from a flyer winder. The wire turns may then be inserted into a pair of stator core slots depending upon their respective lengths. A method of using the apparatus to form a winding with varied length turns includes depositing wire turns on a template, varying a length of at least two consecutive wire turns as the wire is deposited on the template, removing the wire turns from the template, and inserting the removed wire turns into stator core slots.
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