ELECTRICAL MACHINE HAVING SHAPED SOFT METAL COMPOSITE COMPONENTS WITH AXIAL AND RADIAL AIRGAPS

    公开(公告)号:WO2021188758A1

    公开(公告)日:2021-09-23

    申请号:PCT/US2021/022889

    申请日:2021-03-18

    Applicant: CALLEY, David

    Inventor: CALLEY, David

    Abstract: An electric machine, which may operate as an electric motor or generator, that address performance and manufacturing shortcomings in various motor design approaches particularly transverse flux, axial and radial flux motors with higher torque, higher RPM, and lower core losses and lower cogging. An exemplary electric machine incorporates shape monolithic components such as the armature teeth or connector ring, armature ring, concentrator teeth or concentrator ring formed by Soft metal Composite (SMC). Magnets may be configured between the concentrator teeth to form a magnet ring having a plurality of magnetic poles. The armature flux paths may be shared between phases. The air gaps may be axial and extend between armature teeth and concentrator teeth and the magnetic poles configured between the concentrator teeth. The armature, concentrator teeth and magnetic poles may extend radially and alternate along the axial axis of the electric machine, producing axial and/or radial airgaps.

    TRANSVERSE AND/OR COMMUTATED FLUX SYSTEM ROTOR CONCEPTS
    3.
    发明申请
    TRANSVERSE AND/OR COMMUTATED FLUX SYSTEM ROTOR CONCEPTS 审中-公开
    横向和/或交换流量系统转子概念

    公开(公告)号:WO2010062765A3

    公开(公告)日:2010-08-19

    申请号:PCT/US2009063145

    申请日:2009-11-03

    Abstract: Disclosed are transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Certain rotors for use in transverse and commutated flux machines may be formed to facilitate a "many to many" flux switch configuration between flux concentrating stator portions having opposite polarities. Other rotors may be formed from a first material, and contain flux switches formed from a second material. Yet other rotors may be machined, pressed, stamped, folded, and/or otherwise mechanically formed. Via use of such rotors, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.

    Abstract translation: 公开了横向和/或换向通量机器及其部件,以及制造和使用它们的方法。 可以形成用于横向和换向通量机器的某些转子以促进具有相反极性的通量集中定子部分之间的“多对多”通量开关配置。 其他转子可以由第一材料形成,并且包含由第二材料形成的通量开关。 其他转子可以被加工,压制,冲压,折叠和/或以其他方式机械成形。 通过使用这样的转子,横向和/或换向的通量机器可以实现改进的性能,效率和/或尺寸或以其他方式配置用于各种应用。

    POLYPHASE TRANSVERSE AND/OR COMMUTATED FLUX SYSTEMS
    4.
    发明申请
    POLYPHASE TRANSVERSE AND/OR COMMUTATED FLUX SYSTEMS 审中-公开
    多相横向和/或交换通量系统

    公开(公告)号:WO2010062766A2

    公开(公告)日:2010-06-03

    申请号:PCT/US2009/063147

    申请日:2009-11-03

    Abstract: Disclosed are single- and poly-phase transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Exemplary devices, including polyphase devices, may variously be configured with an interior rotor and/or an interior stator. Other exemplary devices, including polyphase devices, may be configured in a slim, stacked, and/or nested configuration. Via use of such polyphase configurations, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.

    Abstract translation: 公开了单相和多相横向和/或换向通量机器及其部件,以及制造和使用其的方法。 包括多相装置的示例性装置可以不同地配置有内部转子和/或内部定子。 其他示例性设备,包括多相设备,可以被配置为纤细,堆叠和/或嵌套配置。 通过使用这种多相构造,横向和/或换向通量机器可以实现改进的性能,效率和/或尺寸或以其他方式配置用于各种应用。

    TAPE WOUND CORE LAMINATE ROTOR OR STATOR ELEMENTS

    公开(公告)号:WO2008141245A3

    公开(公告)日:2008-11-20

    申请号:PCT/US2008/063336

    申请日:2008-05-09

    Abstract: Electrical output generating devices and driven electrical devices having tape wound core laminate rotor or stator elements. The tape wound core portions enhance magnetic flux and may be shaped and cut to receive magnet and/or flux conducting portions in corresponding stator or rotor portions of devices. The devices can include cooling features integral with the stator and/or rotor portions and superconducting elements. The tape wound core portions can be contained in housings and/or be impregnated with adhesive or other bonding so as to maintain shape and to protect the tape wound core portions during operation of the device. In some variations, the housings can include features for simplifying the adhesive/bonding process.

    TRANSVERSE AND/OR COMMUTATED FLUX SYSTEM STATOR CONCEPTS
    6.
    发明申请
    TRANSVERSE AND/OR COMMUTATED FLUX SYSTEM STATOR CONCEPTS 审中-公开
    横向和/或通信的通量系统定义概念

    公开(公告)号:WO2010062764A3

    公开(公告)日:2010-08-19

    申请号:PCT/US2009063142

    申请日:2009-11-03

    Abstract: Disclosed are transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Certain exemplary stators for use in transverse and commutated flux machines may be configured with gaps therebetween, for example in order to counteract tolerance stackup. Other exemplary stators may be configured as partial stators having a limited number of magnets and/or flux concentrators thereon. Partial stators may facilitate ease of assembly and/or use with various rotors. Additionally, exemplary floating stators can allow a transverse and/or commutated flux machine to utilize an air gap independent of the diameter of a rotor. Via use of such exemplary stators, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.

    Abstract translation: 公开了横向和/或换向磁通机及其部件,以及制造和使用它们的方法。 用于横向和换向磁通机器的某些示例性定子可以被配置为具有间隙,例如以抵消容差叠加。 其它示例性定子可以被配置为在其上具有有限数量的磁体和/或通量集中器的部分定子。 部分定子可以促进组装和/或使用各种转子的容易性。 另外,示例性浮动定子可以允许横向和/或换向的助焊剂机器独立于转子的直径来利用气隙。 通过使用这样的示例性定子,横向和/或换向助焊剂机可以实现改进的性能,效率和/或尺寸或以其它方式配置用于各种应用。

    POLYPHASE TRANSVERSE AND/OR COMMUTATED FLUX SYSTEMS
    7.
    发明申请
    POLYPHASE TRANSVERSE AND/OR COMMUTATED FLUX SYSTEMS 审中-公开
    多相横向和/或通用通量系统

    公开(公告)号:WO2010062766A3

    公开(公告)日:2010-08-12

    申请号:PCT/US2009063147

    申请日:2009-11-03

    Abstract: Disclosed are single- and poly-phase transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Exemplary devices, including polyphase devices, may variously be configured with an interior rotor and/or an interior stator. Other exemplary devices, including polyphase devices, may be configured in a slim, stacked, and/or nested configuration. Via use of such polyphase configurations, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.

    Abstract translation: 公开了单相和多相横向和/或换向磁通机器及其部件,以及制造和使用它们的方法。 包括多相装置的示例性装置可以不同地配置有内部转子和/或内部定子。 包括多相设备的其它示例性设备可以被配置成细长的,堆叠的和/或嵌套的配置。 通过使用这种多相配置,横向和/或换向助焊剂机可以实现改进的性能,效率和/或尺寸或其他方式配置用于各种应用。

    ELECTRICAL OUTPUT GENERATING DEVICES AND DRIVEN ELECTRICAL DEVICES HAVING TAPE WOUND CORE LAMINATE ROTOR OR STATOR ELEMENTS, AND METHODS OF MAKING AND USE THEREOF
    8.
    发明申请
    ELECTRICAL OUTPUT GENERATING DEVICES AND DRIVEN ELECTRICAL DEVICES HAVING TAPE WOUND CORE LAMINATE ROTOR OR STATOR ELEMENTS, AND METHODS OF MAKING AND USE THEREOF 审中-公开
    电气输出产生装置和驱动电器装置,具有带状包层复合材料的转子或定子元件及其制造和使用方法

    公开(公告)号:WO2008141245A2

    公开(公告)日:2008-11-20

    申请号:PCT/US2008063336

    申请日:2008-05-09

    CPC classification number: H02K21/12

    Abstract: Electrical output generating devices and driven electrical devices having tape wound core laminate rotor or stator elements. The tape wound core portions enhance magnetic flux and may be shaped and cut to receive magnet and/or flux conducting portions in corresponding stator or rotor portions of devices. The devices can include cooling features integral with the stator and/or rotor portions and superconducting elements. The tape wound core portions can be contained in housings and/or be impregnated with adhesive or other bonding so as to maintain shape and to protect the tape wound core portions during operation of the device. In some variations, the housings can include features for simplifying the adhesive/bonding process.

    Abstract translation: 电输出发生装置和带磁带卷芯的驱动电气装置层压转子或定子元件。 带缠绕的芯部分增强磁通量并且可以被成形和切割以在装置的相应的定子或转子部分中接收磁体和/或通量传导部分。 这些装置可以包括与定子和/或转子部分和超导元件成一体的冷却特征。 带缠绕的芯部分可以容纳在壳体中和/或用粘合剂或其它粘合剂浸渍以保持形状并且在装置的操作期间保护带缠绕的芯部分。 在一些变型中,壳体可以包括用于简化粘合/粘合过程的特征。

    GENERATORS USING ELECTROMAGNETIC ROTORS
    9.
    发明申请
    GENERATORS USING ELECTROMAGNETIC ROTORS 审中-公开
    使用电磁转子的发电机

    公开(公告)号:WO2008141224A1

    公开(公告)日:2008-11-20

    申请号:PCT/US2008/063301

    申请日:2008-05-09

    Inventor: CALLEY, David

    CPC classification number: H02K21/12

    Abstract: A device for generating electrical or mechanical output, comprising a rotor coll, a rotor assembly with an axis, and having rotator extensions, a stator coil, and a stator assembly, the stator assembly having two sets of stator flux conductor extensions, the rotator end of the stator flux conductor extension having a stator conductor surface, wherein rotating the rotor assembly about the axis alternates the rotor assembly between a first and second position In which each of the rotor extension surfaces alternately face the stator conductor surfaces of the first and second set of stator flux conductor extensions. The first and second positions of the rotor assembly lead to the conduction of magnetic flux In the device in opposite paths in the stator assembly generating an output in an output coil.

    Abstract translation: 一种用于产生电力或机械输出的装置,包括转子环,具有轴的转子组件,并具有转子延伸部,定子线圈和定子组件,所述定子组件具有两组定子通量导体延伸部,转子端部 具有定子导体表面的定子磁通导体延伸部,其中使转子组件围绕轴线旋转将转子组件交替在第一和第二位置之间,其中每个转子延伸表面交替地面对第一和第二组的定子导体表面 的定子通量导体延长线。 转子组件的第一和第二位置导致磁通的传导在定子组件中相反路径中的装置中产生输出线圈中的输出。

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