Abstract:
A microscopy or lithography system using a low-resolution image projection system, having a very small numerical aperture and large image field, in conjunction with a microlens array (2), each element of which has a large numerical aperture but very small field. The projection system contains a small aperture stop (7) which is imaged by the microlenses (2) onto an array of diffraction-limited microspots on the microscope sample (6) or printing surface (12) at the microlens focal point positions, and the surface is scanned to build up a complete raster image from the focal point array. The system design thus circumvents the tradeoff between image resolution and field size which is the cause of much of the complexity and expense of traditional wide-field, high-NA microscopy and microlithography systems. The system makes possible flat field, distortion-free imaging, with accurate overlay, focus, and warp compensation, over image field larger than the practical limitations of conventional imaging systems. A digital micromirror device may be used as the image source, eliminating the need for photomasks in semiconductor manufacture.
Abstract:
A DUV scanned-spot-array lithography system comprises an array of phase- Fresnel microlenses, which focus multiple radiation beams through intermediate foci at the object surface of a projection system. The intermediate foci are imaged by the projection system onto corresponding focused-radiation spots on an image plane, and the spots expose a photosensitive layer proximate the image plane as the layer is scanned in synchronization with modulation of the beams. The modulators may comprise micromechanical shutters proximate the intermediate foci for ON/OFF switching, in series with transmission grating modulators for gray-level control, and the microlenses may also be actuated to provide dynamic beam centering control. A nodal line printing technique may be used to provide ultra-high-resolution and high-throughput maskless printing capability in conjunction with multi-patterning or dual-wavelength recording processes.
Abstract:
A microscopy and/or lithography system uses a comparatively low-resolution image projection system, which has a very small numerical aperture but large image field, in conjunction with a microlens array comprising miniature lens elements, each of which has a large numerical aperture but very small field. The projection system contains a small aperture stop which is imaged by the microlenses onto an array of diffraction-limited microspots on the microscope sample or printing surface at the microlens focal point positions, and the surface is scanned to build up a complete raster image from the focal point array. The system design thus circumvents the tradeoff between image resolution and field size which is the source of much of the complexity and expense of conventional wide-field, high-NA microscopy and microlithography systems. The system makes possible flat field, distortion-free imaging, with accurate overlay, focus, and warp compensation, over very large image fields (larger than the practical limits of conventional imaging means). In one embodiment it would use a Digital Micromirror Device as the image source, potentially eliminating the need for photomasks in semiconductor manufacture.
Abstract:
A transmission grating (5) is used to reduce chromatic aberration in an optical system, wherein the system's chromatic dispersion is offset and substantially canceled by the grating's diffraction-induced dispersion. The grating (5) comprises a Fresnel-type pattern of microscopic facets (4) molded directly into one of the system's refractive optical surface (3). The facets (4) would typically have a profile height of around 4.10-5 inch and a profile width of at least 10-3 inch. In its primary intended application, the invention would function to improve the optical performance of a Fresnel lens used to concentrate direct sunlight into a piped daylight illumination system. For this application, about a ten-fold reduction in chromatic dispersion would be attained with only about a 2 % loss in optical efficiency.
Abstract:
This invention is a novel solar tracking mechanism incorporating a number of practical features that give it superior environmental resilience and exceptional tracking accuracy. The mechanism comprises a lightweight space-frame assembly supporting an array of point-focus Fresnel lenses in a two-axis tracking structure. The system is enclosed under a glass cover which isolates it from environmental exposure and enhances tracking accuracy by eliminating wind loading. Tracking accuracy is also enhanced by the system's broad-based tracking support. The system's primary intended application would be to focus highly concentrated sunlight into optical fibers for transmission to core building illumination zones, and the system may also have potential for photovoltaic or photothermal solar energy conversion.