Abstract:
The present invention provides a method and apparatus for dispensing a predetermined fixed amount of pre-stretched packaging material based upon load girth. A non-rotating ring carries a belt driven by a motor. A packaging material dispenser is mounted on a rotating ring, and the rotating ring may include a pulley that connects to the band, such that the rotating ring is driven by the drive belt. Based upon the girth of the load to be wrapped, an amount of pre-stretched packaging material to be dispensed for each revolution made by the rotating ring is determined. Good wrapping performance in terms of load containment (wrap force) and optimum packaging material use is obtained by dispensing a length of pre-stretched packaging material that is between approximately 90% and approximately 120% of load girth. Once the amount of packaging material to be dispensed per revolution is determined, a ratio of rotating ring drive to final pre-stretch surface speed (i.e., number of pre-stretch roller revolution/ rotating ring rotation) can be set and mechanically controlled. Thus, for each revolution of the rotating ring and dispenser, a predetermined fixed amount of packaging material is dispensed and wrapped around the load. In an alternative embodiment, the ratio is electronically controlled.
Abstract:
The present invention provides a method and apparatus for dispensing a predetermined fixed amount of pre-stretched packaging material based upon load girth. A non-rotating ring carries a belt driven by a motor. A packaging material dispenser is mounted on a rotating ring, and the rotating ring may include a pulley that connects to the band, such that the rotating ring is driven by the drive belt. Based upon the girth of the load to be wrapped, an amount of pre-stretched packaging material to be dispensed for each revolution made by the rotating ring is determined. Good wrapping performance in terms of load containment (wrap force) and optimum packaging material use is obtained by dispensing a length of pre-stretched packaging material that is between approximately 90% and approximately 120% of load girth. Once the amount of packaging material to be dispensed per revolution is determined, a ratio of rotating ring drive to final pre-stretch surface speed (i.e., number of pre-stretch roller revolution/ rotating ring rotation) can be set and mechanically controlled. Thus, for each revolution of the rotating ring and dispenser, a predetermined fixed amount of packaging material is dispensed and wrapped around the load. In an alternative embodiment, the ratio is electronically controlled.
Abstract:
The present invention provides a method and apparatus for dispensing a predetermined substantially constant length of pre-stretched packaging material based upon load girth. Based upon the girth of the load to be wrapped, an amount of pre-stretched packaging material to be dispensed for each revolution of relative rotation between a packaging material dispenser and the load is determined. A rotational drive system used to provide the relative rotation is linked to a pre-stretch assembly portion of the packaging material dispenser. The linkage may be mechanical or electrical. The linkage controls a ratio of the rotational speed to the pre-stretch assembly dispensing speed, such that the predetermined substantially constant length of pre-stretched packaging material is dispensed for each revolution of the packaging material dispenser relative to the load regardless of the speed of the rotational drive. In the case of a mechanical linkage, the linkage also connects the rotational drive to the pre-stretch assembly portion such that the rotational drive also drives the pre-stretch assembly portion. Good wrapping performance in terms of load containment (wrap force) and optimum packaging material use is obtained by dispensing a length of pre-stretched packaging material that is between approximately 90% and approximately 120% of load girth.
Abstract:
A method and apparatus for providing corners of a load with cornerboards prior to wrapping the load is provided. The method may include providing a load on a load transport surface, removing a cornerboard from within a magazine by a gripper, and transporting the cornerboard to a corner of the load with the gripper. Relative rotation may be provided between the stretch wrap packaging material dispenser and the load to wrap the stretch wrap packaging material around the cornerboard and the load. If the cornerboard is not pre-formed, it is folded prior to transport to the load. The cornerboard is secured to the corner of the load with the stretch wrap packaging material. In a preferred embodiment, four magazines and four grippers are provided, such that four cornerboards can be carried to the load at the same time.
Abstract:
The present invention provides a method and apparatus for dispensing a predetermined substantially constant length of pre-stretched packaging material based upon load girth. Based upon the girth of the load to be wrapped, an amount of pre-stretched packaging material to be dispensed for each revolution of relative rotation between a packaging material dispenser and the load is determined. A rotational drive system used to provide the relative rotation is linked to a pre-stretch assembly portion of the packaging material dispenser. The linkage may be mechanical or electrical. The linkage controls a ratio of the rotational speed to the pre-stretch assembly dispensing speed, such that the predetermined substantially constant length of pre-stretched packaging material is dispensed for each revolution of the packaging material dispenser relative to the load regardless of the speed of the rotational drive. In the case of a mechanical linkage, the linkage also connects the rotational drive to the pre-stretch assembly portion such that the rotational drive also drives the pre-stretch assembly portion. Good wrapping performance in terms of load containment (wrap force) and optimum packaging material use is obtained by dispensing a length of pre-stretched packaging material that is between approximately 90% and approximately 120% of load girth.
Abstract:
An apparatus and method for wrapping a palletized load are provided. The apparatus preferably includes a film dispenser for dispensing a film web, at least one drive down roller configured to engage the width of the film web, and at least one roping mechanism. The at least one roping mechanism may be a cable rolling element configured to roll a portion of the film web into a rolled cable of film. The apparatus may also include means for providing relative rotation between the load and the dispenser to wrap a roped portion of the film web around a base of the load/top portion of a pallet supporting the load.
Abstract:
A method and apparatus for providing corners of a load (110) with cornerboards (152) prior to wrapping the load is provided. The method may include providing a load on a load transport surface, removing a cornerboard from within a magazine (150) by a gripper (170), and transporting the cornerboard to a corner of the load with the gripper. Relative rotation may be provided between the stretch wrap packaging material dispenser and the load to wrap the stretch wrap packaging material around the cornerboard and the load. If the cornerboard is not pre-formed, it is folded prior to transport to the load. The cornerboard is secured to the corner of the load with the stretch wrap packaging material. In a preferred embodiment, four magazines and four grippers are provided, such that four cornerboards can be carried to the load at the same time.
Abstract:
A method and apparatus for wrapping the load at a desired wrap force are provided. The apparatus includes a dispenser (102) for dispensing packaging material and means for providing relative rotation between the load and the dispenser. The dispenser has a prestretch portion (110) and a post-stretch portion (160). The prestretch portion is configured to prestretch the packaging material within the dispenser to a point below the yield point of the packaging material. Preferably the packaging material is prestretched between first and second unpowered prestretch rollers. The post-stretch portion is configured to further stretch the prestretched packaging material to a point above the yield point of the packaging material as the packaging material moves from the dispenser to the load. Preferably, the post-stretch portion includes a friction element, such as a brake (170), to apply friction to one of the prestretch rollers (118).
Abstract:
An apparatus and method for wrapping a palletized load are provided. The apparatus preferably includes a film dispenser for dispensing a film web, at least one drive down roller configured to engage the width of the film web, and at least one roping mechanism. The at least one roping mechanism may be a cable rolling element configured to roll a portion of the film web into a rolled cable of film. The apparatus may also include means for providing relative rotation between the load and the dispenser to wrap a roped portion of the film web around a base of the load/top portion of a pallet supporting the load.