Abstract:
A manufacturing system includes rollers having synchronization marks to indicate complete rotations. Synchronization mark readers read the synchronization marks of the plurality of rollers and output roll synchronization signals. An encoder outputs a position signal indicative of a down-web distance of the web. An inspection system inspects the web and outputs anomaly data identifying positions of anomalies on the web. A synchronization unit receives the position signal from the encoder and the plurality of roll synchronization signals from the synchronization mark readers and converts the occurrence of each of the roll synchronization signals into down-web positions within a coordinate system associated with web process line. An analysis computer processes the anomaly data and the synchronization signals to identify repeated anomalies and to determine which of the rollers caused the repeated anomalies.
Abstract:
A conversion control system is described that includes a database to store data defining a set of rules and an interface to receive local anomaly information from a plurality of different analysis machines associated with a plurality of manufacturing process lines that perform a plurality of operations on a web of material, and each of the manufacturing process lines includes position data for a set of regions on the web containing anomalies. The system also includes a computer that registers the position data of the local anomaly information for the plurality of manufacturing process lines to produce aggregate anomaly information. The system further includes a conversion control engine that applies the rules to the aggregate anomaly information to determine which anomalies represent actual defects in the web for a plurality of different products.
Abstract:
A system (20) for the characterization of webs (30) that permits the identification of anomalous regions on the web to be performed at a first time and place, and permits the localization and marking of actual defects to be performed at a second time and place.
Abstract:
Techniques are described for inspecting a web and controlling subsequent conversion of the web into one or more products. A system, for example, comprises an imaging device, an analysis computer and a conversion control system. The imaging device images the web to provide digital information. The analysis computer processes the digital information to identify regions on the web containing anomalies. The conversion control system subsequently analyzes the digital information to determine which anomalies represent actual defects for a plurality of different products. The conversion control system determines a value for at least one product selection parameter for each of the products, and selects one of the products for conversion of the web based on the respective determined value. Exemplary product selection parameters include web utilization, unit product produced, estimated revenue or profit, process time, machine capacity and demand for the different products.