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1.发明申请APPARATUS AND METHOD FOR FORMING THREE-DIMENSIONAL OBJECTS USING A CURVED BUILD PLATFORM OR CURVED SOLIDIFICATION SUBSTRATE 审中-公开使用曲面建造平台或曲面凝固基板形成三维物体的装置和方法
公开(公告)号：WO2015054340A2
公开(公告)日：2015-04-16
申请号：PCT/US2014/059611
申请日：2014-10-08
发明人： EL-SIBLANI, Ali , SHKOLNIK, Alexandr , ZHOU, Chi
CPC分类号： B33Y10/00 , B29C64/135 , B29C67/0066 , B29L2031/772 , B29L2031/7739
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. Either a build platform or a solidification substrate has a curved surface, and each point on the curved surface traverses a trochoidal path during an object solidification operation. The curved surface allows the separation forces between the solidification substrate and the most recently solidified layer of material to be concentrated along a line instead of along a planar section which reduces the overall separation force and the likelihood of damaging a part.
摘要翻译： 示出并描述了使用线性固化装置由可固化材料制造三维物体的设备和方法。 构建平台或凝固基底具有弯曲表面，并且在物体凝固操作期间，弯曲表面上的每个点都穿过余摆线路径。 曲面允许凝固基底和最近凝固的材料层之间的分离力沿着一条线而不是沿着平面部分集中，这减少了整体分离力和损坏部件的可能性。
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2.发明申请APPARATUS AND METHOD FOR FORMING THREE-DIMENSIONAL OBJECTS USING LINEAR SOLIDIFICATION AND A VACUUM BLADE 审中-公开使用线性固化和真空叶片形成三维物体的装置和方法
公开(公告)号：WO2016164390A1
公开(公告)日：2016-10-13
申请号：PCT/US2016/026112
申请日：2016-04-06
CPC分类号： B29C64/135 , B33Y30/00 , B33Y70/00
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device with a vacuum blade is shown and described. In certain examples, the vacuum blade travels at a fixed distance relative to the linear solidification device as the linear solidification device travels along a travel axis. In other examples, the linear solidification device and the vacuum blade travel along the travel axis independently of one another.
摘要翻译： 示出并描述了使用具有真空刮刀的线性凝固装置从可凝固材料制造三维物体的装置和方法。 在某些实例中，当线性凝固装置沿着行进轴行进时，真空刀片相对于线性凝固装置以固定的距离行进。 在其他实例中，线性凝固装置和真空刮板彼此独立地沿着行进轴行进。
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3.发明申请APPARATUS AND METHOD FOR FORMING THREE-DIMENSIONAL OBJECTS USING A TILTING SOLIDIFICATION SUBSTRATE 审中-公开使用倾斜固化基板形成三维物体的装置和方法
公开(公告)号：WO2015126461A1
公开(公告)日：2015-08-27
申请号：PCT/US2014/059222
申请日：2014-10-06
IPC分类号： B29C35/08
CPC分类号： B29C64/386 , B29C64/153 , B29C64/40 , B29K2827/12 , B29K2883/005 , B29K2995/0026 , B29K2995/0029 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B33Y70/00
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. The apparatus includes a solidification substrate assembly that is tiltable about a tilting axis to peel a solidification substrate from a recently formed object surface and to level the solidification substrate assembly and squeeze out accumulated solidifiable material between the solidification substrate and the recently formed object surface. Intelligent peeling and leveling may also be provided by providing a tilting parameter database that is used to adjust tilting parameters based on object geometry and/or solidifiable material properties.
摘要翻译： 示出并描述了使用线性凝固装置从可凝固材料制造三维物体的装置和方法。 该装置包括凝固基板组件，该固化基板组件可绕倾斜轴线倾斜以从最近形成的物体表面剥离凝固基板，并且使凝固基板组件平整并挤压凝固基板与最近形成的物体表面之间的积聚的可固化材料。 还可以通过提供用于基于物体几何形状和/或可固化材料性质来调整倾斜参数的倾斜参数数据库来提供智能剥离和调平。
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4.发明申请
公开(公告)号：WO2020236791A1
公开(公告)日：2020-11-26
申请号：PCT/US2020/033557
申请日：2020-05-19
IPC分类号： B29C64/124 , B29C64/135 , B29C64/255
摘要： A method and apparatus for making a three-dimensional object by solidifying a photohardenable material are shown and described. A photohardening inhibitor is admitted into a surface of a photohardenable material through a flexible film to create a "non-solidification zone" where little or no solidification occurs. The non-solidification zone prevents the exposed surface of the photohardenable material from solidifying in contact with the film. The inhibitor tends to cause the film to deform along the build axis, thereby creating a non-planar interface between the photohardenable material and the film, which distorts the resulting three- dimensional object. An apparatus is provided to stabilize the flexible film and eliminate or minimize such deformation.
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5.发明申请
公开(公告)号：WO2019070380A1
公开(公告)日：2019-04-11
申请号：PCT/US2018/050670
申请日：2018-09-12
IPC分类号： B41F27/00
摘要： A method and apparatus for making a three-dimensional object by solidifying a photohardenable material are shown and described. A photohardening inhibitor is admitted into a surface of a photohardenable material through a flexible film to create a "non-solidification zone" where little or no solidification occurs. The non-solidifi cation zone prevents the exposed surface of the photohardenable material from solidifying in contact with the film. The inhibitor tends to cause the film to deform along the build axis, thereby creating a non-planar interface between the photohardenable material and the film, which distorts the resulting three- dimensional object. An apparatus is provided to stabilize the flexible film and eliminate or minimize such deformation.
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6.发明申请
公开(公告)号：WO2018106472A1
公开(公告)日：2018-06-14
申请号：PCT/US2017/063375
申请日：2017-11-28
发明人： EL-SIBLANI, Ali
CPC分类号： B33Y10/00 , B29C64/124 , B29C67/00 , B29C2035/0827 , B33Y30/00
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. The apparatus includes a solidification substrate that is tiltable relative to a film about a tilting axis. Layers of the solidifiable material solidify in contact with a film located between the most recently solidified object layer and a solidification substrate that comprises the solidification substrate assembly. The tilting of the solidification substrate relative to the film allows the substrate to be used to squeeze excess solidifiable material from between the film and the most recently solidified object surface while minimizing or eliminating the formation of bubbles in the solidifiable material which can prolong object build times. In addition, tilting the solidification substrate before separating an adhered object surface from the film breaks any vacuum formed between the substrate and the film which reduces the forces involved in separating the object form the film.
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7.发明申请APPARATUS AND METHOD FOR FORMING THREE-DIMENSIONAL OBJECTS USING LINEAR SOLIDIFICATION WITH CONTOURLESS OBJECT DATA 审中-公开使用无连续对象数据线性固化形成三维物体的装置和方法
公开(公告)号：WO2015080898A2
公开(公告)日：2015-06-04
申请号：PCT/US2014/066120
申请日：2014-11-18
IPC分类号： B29C67/00
CPC分类号： B29C64/129 , B29C35/0805 , B29C64/386 , B29C2035/0827 , B29C2035/0833 , B33Y10/00 , B33Y50/02
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device and contourless object data is shown and described. A voxel matrix is superimposed over an object model defined by three-dimensional object data to determine active voxels that intersect at least a portion of the object model. The active voxels are related to a path generation reference frame of an apparatus for making a three-dimensional object to generate solidification energy source event data that defines scanning (y) axis location and/or solidification times at which a linear solidification device supplies solidification energy to a solidifiable material.
摘要翻译： 示出并描述了使用线性凝固装置和无轮廓物体数据从可凝固材料制造三维物体的装置和方法。 体素矩阵叠加在由三维对象数据定义的对象模型上，以确定与对象模型的至少一部分相交的活动体素。 活动体素与用于制造三维物体以产生凝固能量源事件数据的装置的路径生成参考系相关，所述固化能量源事件数据定义了线性凝固装置提供固化能量的扫描（y）轴位置和/或凝固时间 到可凝固的材料。
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8.发明申请APPARATUS AND METHOD FOR FORMING THREE-DIMENSIONAL OBJECTS USING A TILTING SOLIDIFICATION SUBSTRATE 审中-公开使用倾斜固化基板形成三维物体的装置和方法
公开(公告)号：WO2015127176A1
公开(公告)日：2015-08-27
申请号：PCT/US2015/016774
申请日：2015-02-20
发明人： EL-SIBLANI, Ali
IPC分类号： B29C35/08
CPC分类号： B33Y30/00 , B29C64/135 , B29C64/20 , B29C64/241 , B29C64/393 , B29K2105/0002 , B29K2827/12 , B29K2995/0026 , B33Y10/00
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device. The apparatus includes a solidification substrate that is tiltable relative to a film about a tilting axis. Layers of the solidifiable material solidify in contact with a film located between the most recently solidified object layer and a solidification substrate that comprises the solidification substrate assembly. The tilting of the solidification substrate relative to the film allows the substrate to be used to squeeze excess solidifiable material from between the film and the most recently solidified object surface while minimizing or eliminating the formation of bubbles in the solidifiable material which can prolong object build times. Additionally, tilting the solidification substrate before separating an adhered object surface from the film breaks any vacuum formed between the substrate and the film which reduce the forces involved in separating the object from the film.
摘要翻译： 一种使用线性凝固装置从可凝固材料制造三维物体的装置和方法。 该装置包括可相对于围绕倾斜轴线的膜可倾斜的凝固基板。 可凝固材料的层与位于最近固化的物体层和包含固化基底组件的固化基底之间的膜接触固化。 固化基材相对于薄膜的倾斜允许基材用于从膜和最近固化的物体表面之间挤出多余的可固化材料，同时最小化或消除可凝固材料中气泡的形成，这可以延长对象构建时间 。 此外，在将粘合的物体表面与膜分离之前倾斜固化基板会破坏在基板和膜之间形成的任何真空，从而减少了将物体与膜分离所涉及的力。
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公开(公告)号：WO2014165643A3
公开(公告)日：2014-10-09
申请号：PCT/US2014/032761
申请日：2014-04-03
发明人： EL-SIBLANI, Ali , SHKOLNIK, Alexandr , ZHOU, Chi
IPC分类号： B29C35/08
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. The apparatus and method compensate for a non-orthogonal angle between the travel axis and scanning axis of a linear scanning device and also provide a substantially constant solidification depth along the scanning axis. In certain examples, a solidification energy control system is also provided to regulate the solidification power supplied to the solidifiable material by modulating the power supplied to the linear solidification device's solidification energy source, examples of which include laser diodes.
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10.发明申请APPARATUS AND METHOD FOR FORMING THREE-DIMENSIONAL OBJECTS USING LINEAR SOLIDIFICATION 审中-公开使用线性固化形成三维物体的装置和方法
公开(公告)号：WO2014130610A2
公开(公告)日：2014-08-28
申请号：PCT/US2014/017267
申请日：2014-02-20
IPC分类号： B29C35/08
CPC分类号： B29C64/135 , B29C2035/0827 , B29C2035/0838
摘要： An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. In certain examples, the linear solidification device includes a laser diode that projects light onto a scanning device, such as a rotating polygonal mirror or a linear scanning micromirror, which then deflects the light onto a photohardenable resin. As a result, the linear solidification device scans a line of solidification energy in a direction that is substantially orthogonal to the direction of travel of the laser diode. In other examples, the linear solidification device is a laser device array or light emitting diode array that extends in a direction substantially orthogonal to the direction of travel of the array.
摘要翻译： 示出并描述了使用线性凝固装置从可凝固材料制造三维物体的装置和方法。 在某些实例中，线性凝固装置包括将光投射到诸如旋转多面镜或线性扫描微镜的扫描装置上的激光二极管，然后将光偏转到可光硬化的树脂上。 结果，线性凝固装置在与激光二极管的行进方向大致正交的方向上扫描凝固能量线。 在其他示例中，线性凝固装置是在与阵列的行进方向基本正交的方向上延伸的激光器件阵列或发光二极管阵列。
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