Abstract:
A disc brake assembly comprises an anchor bracket having at least one bore formed therein; a guide pin configured to be slidably supported in the bore and having a stem; at least one main damper configured to be disposed between the stem and an interior surface of the bore and configured to bias a portion of the stem against the interior surface of the bore depending upon brake loading on the disc brake assembly; and at least one secondary damper configured to be disposed between the stem and the interior surface, wherein the secondary damper is configured to limit a contact between the stem and the interior surface depending upon brake loading on the disc brake assembly.
Abstract:
A vehicle disc brake assembly comprises a brake caliper and an anchor bracket. The brake caliper has a lug, a bore, an opening, a fastener, and a guide pin. The lug has first and second side faces. The bore extends from the first side face to the second side face. The opening is to the bore at the first side face. The fastener has a transition portion between a bolt stem and a bolt head. The transition portion is fitted to the opening. The guide pin is attached to the fastener. The anchor bracket is supported on the guide pin.
Abstract:
A brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The apparatus for producing the brake caliper comprises a mold member and a core member. The mold member has two mold sections meeting at a vertical interface, the first mold section having an extension from the vertical interface into the second mold section to form an integrally cast lug on the brake caliper. The core member has three extensions operative to form three integrally cast locating surfaces on the cast brake caliper, the extensions defining datum surfaces for subsequent machining of the cast brake caliper to predetermined tolerances using the three locating surfaces as the datum surfaces.