Abstract:
A modular power supply is provided. The modular power supply includes multiple inverters and a controller. Each inverter is configured to receive an input voltage and provide an output to a load. The controller is configured to provide a synchronization signal to each inverter of the plurality of inverters.
Abstract:
A plasma arc torch system (100) comprises a rate of change sensor (114,116) such as a dv/dt sensor for monitoring an output current or voltage signal to determined whether to close a switch (108) to re-attach a pilot arc (120) before a transferred arc becomes extinguished. The switch (108) selectively connects a tip (106) into a circuit path (124) with an electrode (104) and a power supply (102) to allow the pilot arc (120) to form between the tip (106) and the electrode (104). The .power supply (102) regulates the output current or voltage to a first level when a pilot arc is present and to a second mode when a transferred arc is present.
Abstract:
A power source (212) comprising a rectification circuit (220) and a first capacitor (244) connected in parallel to the rectification circuit (220) across the positive node (250) and the negative node (252). In addition, a first RC circuit is connected and parallel with the first capacitor (244) and the rectification circuit (220), across the positive node (250) and the negative node (252). The RC circuit includes a first resistor (256) and a capacitor (258). A second RC circuit may be connected parallel with the first RC circuit, and the capacitor (344)..
Abstract:
A solenoid control and safety circuit suitable for use in connection with contact start, plasma-arc torches. The system monitors a voltage to determine when to open an air control solenoid (622) as part of a contact starting process. If a proper voltage is sensed, a gas solenoid is opened to allow airflow to separate the contact starting elements. The system also includes a circuit (726) that monitors a gas pressure switch to determine whether sufficient pressure exists to separate the contact start elements after a contact start process has been initiated. The circuit removes power if it senses insufficient pressure. Also disclosed is a circuit (626) that monitors a differential voltage between the electrode and the tip to determine if the elements remain in contact after airflow has been provided to the torch head.
Abstract:
A plasm-arc torch system, a circuit, and a method for controlling a pilot arc. A rate of change sensor, such as a dv/dt sensor, monitors the output of an error amplifier to determine whether to close a switch to re-attach a pilot arc before a transferred arc becomes extinguished. The switch selectively connects a tip into a circuit path with an electrode and a power supply to allow the pilot arc to form between the tip and the electrode. The error amplifier preferably provides an error signal for use by a pulse-width modulator for providing a current regulated power supply capability. The power supply preferably regulates the output current to a first level when a pilot arc is present, and to a second mode when a transferred arc is present. The pilot arc may also be re-attached between the tip and the electrode by use of a pilot regulator that attempts to maintain the current flowing through the tip at an intermediate level between the first level and the second level. The pilot regulator is responsive to the total current flowing through the electrode but can only control that portion of the total current that flows through the tip.