Abstract:
A gearbox assembly (1) for an electric power assisted steering apparatus comprises a gearbox housing (2) which houses a worm shaft (3) and a gear wheel (7), the worm shaft being supported relative to the housing by a main bearing assembly (5) at an end closest to the motor (4) and by a tail bearing assembly (6) at an end furthest from the motor, and the gear wheel being supported by an output shaft (8) having at least one end that provides a take-off from the gearbox assembly, in which the tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from the axis of the wheel gear. A biasing means applies a biasing force to the tail bearing assembly that biases the worm shaft into engagement with the wheel gear. The main bearing assembly comprises an inner race and an outer race separated by bearing elements, the outer race being supported by a carrier (11) that is supported by an axle that is in turn secured to gearbox housing, the axle defining a pivot axis for the worm shaft that is located on the side of the worm shaft closest to the wheel gear and extends in a direction orthogonal to the axis of the worm shaft and parallel to the axis of the wheel gear.
Abstract:
A gearbox assembly for an electric power assisted steering system. The gearbox assembly includes a housing (2), a worm shaft (1), and a gear wheel (30), the worm shaft being supported relative to the housing by a main bearing assembly (15) and a tail bearing assembly (19). The tail bearing assembly at least is free to move relative to the housing, allowing the worm shaft to move radially away from the axis of the gear wheel. The worm shaft is enables to move normal to the worm shaft axis such that it can move in and out of meshing contact with the gear wheel. The assembly further includes a gripping means that acts between the tail bearing assembly and the housing such that torque transmitted through the gear wheel generates a friction force that locks the tail bearing assembly to prevent movement of the worm shaft normal to the worm shaft axis that would otherwise occur.
Abstract:
A steering column assembly comprises an adjustable shroud which at least partially surrounds a steering shaft and a clamp mechanism operable between a clamped position in which the adjustable shroud part is locked in position and an unclamped position in which the adjustable shroud part can be moved to set the reach and/or rake of the steering column assembly, in which the clamp mechanism comprises a clamp pin,a locking handle and a cam mechanism fitted to the clamp pin, in which the cam mechanism comprises first and second cam portions which can be moved relative to each other by operation of the locking handle to vary the overall length of the cam mechanism, the unclamped position of the cam mechanism being defined by contact of a first end stop of the first cam portion with a second end stop of the second cam portion. At least one of the end stops comprises a resilient cushioning element which provides cushioning as the at least one end stop engages the other end stop upon the clamp mechanism reaching the unclamped position.
Abstract:
A gearbox assembly for an electric power assisted steering apparatus. The assembly comprises a gearbox housing (2) which houses a worm shaft (3) and a gear wheel (10), the worm shaft (3) being supported relative to the housing by a main bearing assembly (5) at an end closest to the motor and by a tail bearing assembly, at an end furthest from the motor (4), comprising an inner race (6A) and an outer race (6B) separated by bearing elements. The gearbox assembly further comprises a first guiding surface upon which the outer race (6B) is supported, the outer race being able to move by rolling along the guiding surface when a radial load is applied to the tail bearing assembly by the worm shaft, and a guide device (16) which contacts both the outer bearing and a second guiding surface, the biasing spring (17) acting upon the tail bearing assembly indirectly by acting upon the guide device which in turn acts upon the bearing assembly. The gear wheel is supported by an output shaft having at least one end that provides a take-off from the gearbox assembly. The tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from the axis of the wheel gear. The apparatus further includes a biasing spring (17) that applies a biasing force to the tail bearing assembly that biases the worm shaft into engagement with the wheel gear.
Abstract:
A steering column assembly (1) for a vehicle, comprises a shroud comprising an axially movable upper portion (2) and an axially fixed lower portion (3), which move telescopically to provide adjustment for reach of the steering column assembly (1), a steering shaft (4) supported by the shroud, a pivot which connects a part of the lower portion (3) to a fixed part of the vehicle, a clamp mechanism which releasably fixes the upper and lower portions and the shroud in position relative to a further fixed part of the vehicle. A sprung support assembly is secured to a fixed part of the vehicle and includes an axle (15) that passes underneath the upper portion (2) of the shroud and a cylindrical roller (16) that surrounds a part of the axle (15) and has an outer surface that engages the underside of the shroud and an inner surface that bears on the axle, the sprung support at least partially supports the weight of the shroud when the clamp mechanism is released, and the cylindrical roller (16) rotating around the axle (15) as the shroud is adjusted for reach.
Abstract:
A gearbox assembly (100) for an electric power assisted steering apparatus comprises a gearbox housing (2) which houses a worm shaft (3) and a gear wheel (10), the worm shaft being supported relative to the housing by a main bearing (5) at an end closest to the motor (4) and by a tail bearing (6) at an end furthest from the motor, and the gear wheel being supported by an output shaft having at least one end that provides a take-off from the gearbox assembly, in which the main bearing and tail bearing are free to move relative to the housing through a limited range of motion that enables the worm shaft to pivot away from the wheel gear facilitated by tilting of the main bearing about a pivot that is fixed relative to the housing,wherein the gearbox assembly is arranged such that the pivot (22) reacts the axial component of the worm shaft tooth load that arises when a gearwheel torque is applied to the gearwheel in a first direction but not in a second, opposing, direction, and in that a tensioning device is provided that reacts the axial component of the worm shaft tooth load that arises when a gearwheel torque is applied to the gearwheel in the second direction but not in the first direction.
Abstract:
IMPROVEMENTS TO STEERING COLUMN ASSEMBLIES A telescopic steering column assembly (100, 200, 300, 400, 500) comprising an upper shroud portion (101, 301, 501) and a lower shroud portion (102, 202, 302, 402, 502) is supported by the shroud portions (101, 301) through a support bearing assembly (107, 108, 307, 308, 508) that acts between an upper portion of the telescopic steering shaft (103, 303) and a lower portion of the shroud (101, 301) that move relative to one another axially during telescopic adjustment, in which the support bearing assembly (107, 108, 307, 308, 508) comprises: a set of bearings elements, a bearing cage (110, 210, 310, 410, 510) comprising a sleeve that is located between an outer face of the upper shaft (103, 303, 403, 503) and an inner face of the lower shroud portion (102, 202, 302, 402, 502) and is free to move axially relative to one of the upper shaft (103, 303, 403, 503) and the lower shroud (101, 301), the cage (110) including pockets (111, 211, 311, 411, 511) that extend through the sleeve, each pocket loosely locating a bearing element (109, 209) such that a portion of the bearing element (109, 209) extends through the cage (110) to engage with a first bearing (309, 409, 509) race surface defined by one of the upper shaft (103, 303, 403, 503) and the shroud (101, 301), an annular bearing race (112, 212) having a tapered second bearing (309, 409, 509) race surface that engages the bearing elements (109, 209, 309, 409, 509), located between the cage (110) and the upper shaft (103, 303, 403, 503) or the cage (110) and the lower shroud (101, 301) so that the annular bearing race (112, 212) is on the opposite side of the cage (110) to the first bearing (309, 409, 509) surface, and a biasing means which applies an axially directed thrust to the bearing elements (109, 209, 309, 409, 509) to force them into engagement with the second bearing (309, 409, 509) surface of the annular bearing race (112, 212), the thrust being reacted by the second bearing (309, 409, 509) surface.
Abstract:
A telescopic assembly comprises a first portion and a second portion and a support bearing assembly that acts between the two portions; the two portions being able to move relatively along a common path during telescopic adjustment; the support bearing assembly being located between the two portions and locating the two portions relative to one another to remove free play between the two portions that would otherwise occur in at least one direction orthogonal to the telescopic movement; characterised in that the support bearing assembly is fixed in position between the two portions by a release mechanism that is arranged, in use, to cause the support bearing assembly to grip both the first and second portions when they are not moving telescopically, to automatically release that grip upon relative telescopic movement of the two portions that exceeds a predetermined distance, and to automatically re-engage that grip when the relative telescopic movement has subsequently stopped.
Abstract:
An adjustable steering column assembly includes a releasable clamp assembly that clamps a shroud of the assembly in position relative to a support bracket, the clamp assembly including an elongate clamp bolt onto which are stacked: at least a part of an adjustable shroud of the steering assembly, and A cam mechanism comprising a fixed cam part and a moving cam part, the two parts each having a bore through which the clamp bolt passes, a thrust bearing, and a locking nut which includes an internal thread that engages a complimentary thread on the clamp bolt and which is locked down so as to apply an axial load to the thrust bearing. The assembly also includes a tapered compliant bush which is pressed into a space defined between the clamp bolt and the bore of the moving cam part of the cam mechanism with the relatively thick end of the bush nearest the thrust bearing and with the thrust bearing applying an axial load to the bush.
Abstract:
A collapsible steering column assembly for a vehicle comprises a shroud (1, 2)which surrounds a steering column shaft, a mounting bracket secured to or integral with a fixed part of the vehicle, a support bracket (3) secured to the mounting bracket through one or more frangible connectors (5), a clamp mechanism (9) which releasably secures the shroud (1, 2) to the support bracket (3), and a blocking part (14) which is fixed in position relative to the mounting bracket and at least in an undamped condition of the clamp mechanism (9) provides an additional force path between the clamp mechanism (9) and the mounting bracket that does not pass through the support bracket (3). In the event that an axial load is applied to the steering assembly when the clamp mechanism (9) is unlocked and has reached the end of its allowable travel at least some of the load is carried through the clamp mechanism (9) and the blocking part (14) to the mounting bracket along the additional force path.