Invention Grant
- Patent Title: Additive manufacturing process for producing ceramic articles using a sol containing nano-sized particles
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Application No.: US15574630Application Date: 2016-05-18
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Publication No.: US10759707B2Publication Date: 2020-09-01
- Inventor: Helmar B. Mayr , Malte Korten , Christine M. Andres , Brant U. Kolb , Holger Hauptmann , Gallus Schechner , Michael Jahns , Kathleen M. Humpa , Melissa A. Lackey
- Applicant: 3M INNOVATIVE PROPERTIES COMPANY
- Applicant Address: US MN St. Paul
- Assignee: 3M INNOVATIVE PROPERTIES COMPANY
- Current Assignee: 3M INNOVATIVE PROPERTIES COMPANY
- Current Assignee Address: US MN St. Paul
- Agency: 3M Innovative Properties Company
- Priority: com.zzzhc.datahub.patent.etl.us.BibliographicData$PriorityClaim@62f17153
- International Application: PCT/US2016/032986 WO 20160518
- International Announcement: WO2016/191162 WO 20161201
- Main IPC: C04B35/488
- IPC: C04B35/488 ; C04B35/645 ; C04B35/632 ; C04B35/624 ; C04B35/486 ; A61C13/083 ; A61C13/09 ; A61C13/00 ; B28B1/00 ; A61C5/77 ; B33Y10/00 ; C04B35/626 ; A61K6/802 ; A61K6/807 ; A61K6/818 ; A61K6/822 ; B33Y70/00 ; A61C7/12 ; B33Y80/00

Abstract:
The present invention relates to a process for producing a ceramic article, the process comprising the steps of providing a printing sol, the printing sol comprising solvent, nano-sized particles, radiation curable monomer(s) and photoinitiator, the printing sol having a viscosity of less than 500 mPa*s at 23° C., processing the printing sol as construction material in an additive manufacturing process to obtain a 3-dim article being in a gel state, the 3-dim article having a Volume A, transferring the 3-dim article being in a gel state to a 3-dim article being in an aerogel state, heat treating the 3-dim article to obtain a sintered 3-dim ceramic article, the ceramic article having a Volume F, Volume A of the 3-dim article in a gel state being more than 500% of Volume F of the ceramic article in its sintered state. The invention also relates to a ceramic article obtainable according to such a process. The ceramic article can have the shape of a dental or orthodontic article.
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