Invention Grant
- Patent Title: Method for manufacturing prepreg, coating device, and apparatus for manufacturing prepreg
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Application No.: US17861469Application Date: 2022-07-11
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Publication No.: US11639427B2Publication Date: 2023-05-02
- Inventor: Takashi Ochi , So Nishino , Kiyoshi Minoura
- Applicant: Toray Industries, Inc.
- Applicant Address: JP Tokyo
- Assignee: Toray Industries, Inc.
- Current Assignee: Toray Industries, Inc.
- Current Assignee Address: JP Tokyo
- Agency: RatnerPrestia
- Priority: JPJP2018-150109 20180809
- Main IPC: C08J5/24
- IPC: C08J5/24 ; B32B27/12 ; B32B37/18 ; B32B38/08 ; C08K3/04 ; C08K7/06

Abstract:
The present invention relates to a method of producing a prepreg, in which a matrix resin is applied to a reinforcing fiber sheet, where the sheet can continuously run without clogging due to generated fuzz, even at a high running speed, and where the sheet can be efficiently impregnated with the matrix resin. The prepreg is produced by a method which includes a step of allowing a reinforcing fiber sheet to pass horizontally or slantingly through the inside of a coating section storing a matrix resin to apply the matrix resin to the reinforcing fiber sheet, where the coating section includes a liquid pool and a narrowed section which are in communication with each other, where the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber sheet, and wherein the narrowed section has a slit-like cross-section and has a smaller cross-sectional area than the largest cross-sectional area of the liquid pool.
Information query