Invention Grant
- Patent Title: Rotary electric machine with stator assembly having stator slots lined with multiple molding materials
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Application No.: US17405480Application Date: 2021-08-18
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Publication No.: US11757321B2Publication Date: 2023-09-12
- Inventor: Alireza Fatemi , Anthony M. Coppola , Farzad Samie , Thomas W. Nehl
- Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Applicant Address: US MI Detroit
- Assignee: GM Global Technology Operations LLC
- Current Assignee: GM Global Technology Operations LLC
- Current Assignee Address: US MI Detroit
- Agency: Quinn IP Law
- Main IPC: H02K3/24
- IPC: H02K3/24 ; H02K3/28 ; H02K3/30 ; H02K1/16 ; H02K3/12 ; H02K1/20 ; H02K3/34

Abstract:
A stator assembly for an electric machine includes stator teeth connected to a stator yoke to form a stator core. Adjacent teeth define a stator slot. Stator windings are disposed within the slot. A molding material fills the slot around the windings, providing a desired thermoelectrical performance level at different slot regions, including electrical insulation, thermal conductivity, and/or electrostatic shielding levels. A method insulates the stator assembly by inserting a molding tool(s) into the slot to define a void volume, filling the void volume with the dielectric molding material, and curing the dielectric molding material to form a slot liner layer adjacent to the tooth walls. A slot opening between adjacent teeth is filled with an electrically-conductive resin to form an electrostatic shielding layer. An electrical system includes an AC voltage bus connected to a power inverter module and to the electric machine having the above-described stator assembly.
Public/Granted literature
- US20230054794A1 ROTARY ELECTRIC MACHINE WITH STATOR ASSEMBLY HAVING STATOR SLOTS LINED WITH MULTIPLE MOLDING MATERIALS Public/Granted day:2023-02-23
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