Invention Application
US20150315741A1 SHEET-SHAPED MATERIAL AND PROCESS FOR PRODUCING SAID SHEET-SHAPED MATERIAL (AS AMENDED)
审中-公开
用于生产表面材料的片材材料和方法(如修订)
- Patent Title: SHEET-SHAPED MATERIAL AND PROCESS FOR PRODUCING SAID SHEET-SHAPED MATERIAL (AS AMENDED)
- Patent Title (中): 用于生产表面材料的片材材料和方法(如修订)
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Application No.: US14647923Application Date: 2013-11-27
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Publication No.: US20150315741A1Publication Date: 2015-11-05
- Inventor: Gen Koide , Makoto Nishimura , Takahiro Tsuchimoto
- Applicant: TORAY INDUSTRIES, INC.
- Applicant Address: JP TOKYO
- Assignee: TORAY INDUSTRIES, INC.
- Current Assignee: TORAY INDUSTRIES, INC.
- Current Assignee Address: JP TOKYO
- Priority: JP2012-261805 20121130
- International Application: PCT/JP2013/081891 WO 20131127
- Main IPC: D06M15/333
- IPC: D06M15/333 ; D06N3/14 ; D06M15/564

Abstract:
The present invention provides a process including: (i) dissolving, in water, a polyvinyl alcohol having a degree of saponification of 98% or more and a degree of polymerization of 800 to 3500 to prepare a polyvinyl alcohol aqueous solution in which the concentrations of methyl acetate, acetic acid and methanol are 50 ppm or less, (ii) adding the polyvinyl alcohol aqueous solution to a fibrous substrate having microfiber-generating fibers as its main constituent, so that the fibrous substrate has the polyvinyl alcohol in an amount of 0.1 to 50% by mass based on the mass of the fibers contained in the fibrous substrate, (iii) generating microfibers having an average single fiber diameter of 0.3 to 7 μm from the microfiber-generating fibers contained in the fibrous substrate as its main constituent, (iv) adding a waterborne polyurethane to the fibrous substrate comprising the microfibers as its main constituent and having the added polyvinyl alcohol, and (v) removing the polyvinyl alcohol from the fibrous substrate comprising the microfibers as its main constituent and having the added waterborne polyurethane.
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