Systems and methods of sun visor construction are provided. The method can include obtaining a section of material from a piece of material used to form a headliner of a vehicle. The method can include forming a first portion of material and a second portion of material from the section of material. The method can include stacking the first portion of material with the second portion of material. The method can include coupling a component with the first portion of material and the second portion of material to form a visor of the vehicle, the component covering an outer edge of the first portion of material and an outer edge of the second portion of material.