标题翻译:VORRICHTUNG,SYSTEM UND VERFAHREN ZUR AUTOMATISCHEN ENTWICKLUNG UND OPTIMIERUNG VON POSITIONIERUNGSWEGENFÜREINE MEHRACHSIGE NUMERISCH GESTEUERTE BEARBEITUNG
摘要:
Die Simulation der Bearbeitung eines Werkstücks auf einer Werkzeugmaschine soll verbessert werden, um frühzeitig qualitativ hochwertige Aussagen bezüglich der zu erwartenden Oberflächenqualität des Werkstücks treffen zu können. Hierzu wird vorgeschlagen, ein Modell einer realen Werkzeugmaschine, die zur Fertigung eines zu dem virtuellen Werkstück korrespondierenden realen Werkstücks geeignet ist, zu erzeugen, Fertigungsdaten zur Steuerung der Bewegung wenigstens eines virtuellen Werkzeuges des Modells der Werkzeugmaschine zur Fertigung des virtuellen Werkstücks bereitzustellen und Modellparameter des Modells der Werkzeugmaschine anhand von messtechnisch ermittelten mechatronischen Eigenschaften der realen Werkzeugmaschine zu bestimmen sowie Oberflächendaten des virtuellen Werkstücks anhand der Fertigungsdaten und des Modells der Werkzeugmaschine zu ermitteln. Die Erfindung bietet den Vorteil, dass eine mangelnde Oberflächenqualität eines Werkstücks bereits erkannt wird, bevor das Werkstück produziert wird, und entsprechende Gegenmaßnahmen eingeleitet werden können.
摘要:
Optimized positioning paths for multi-axis CNC machining can be generated based on the machine tool kinematics, machine axes travel limits, machine axis velocity and acceleration limits, and machine positioning methodologies. Machine axes travel limits and machine positioning methodologies are incorporated in order to ensure that the developed positioning paths do not violate machine axes travel limitations. Multi-axis positioning paths are developed to avoid collisions with dynamically changing in-process stock and other surroundings, including fixtures and both moving and non-moving components of the machine. Positioning tool path customizations give the user the flexibility to apply safety based constraints to the automatically generated tool paths. The disclosed automatic positioning path planning and optimization methods are used to develop a process for part manufacturing using CNC machining in order to reduce the manufacturing cycle time.
摘要:
It is an object of the present invention to provide a machining parameter optimizing apparatus deciding a tool axis attitude and a machining zone and deciding a tooling having high stiffness for any profile of a finished workpiece. A tool axis attitude deciding member 21 decides one or plural tool axis attitude. An interference dangerous zone deciding member 23 decides as an interference dangerous zone a zone possible to interfere between a tool or a tool holder and a workpiece during machining by the decided tool axis attitude. A machining simulation member 25 executes a machining simulation based on the interference dangerous zone by the decided tool axis attitude and generates the virtual tool holder in which there is no any interference, and also decides a machining zone in a way of avoiding the interference dangerous zone. A non-interference tooling deciding member 27 deciding the tooling included in a range of a profile of the virtual tool holder, the tooling is a combination of the tool and the tool holder having the highest stiffness.
摘要:
In order to simplify the operability of a control system for a machine tool having a work space and machining units arranged therein, comprising a visualization controller, which, based on operational data and based on a stored machine model, represents the real machine tool, at least in the region of the work space thereof, in a visualization unit by means of visualizing elements as a virtual machine tool having virtual machining units provided in a virtual work space thereof, and which also represents the functions thereof, it is proposed that an interaction unit allowing manual interaction is associated with the visualization unit, that a function selection unit allowing a function of the machine tool to be associated with said manual interaction is associated with the visualization unit, and that a function data generator unit is provided, which generates operational data corresponding to the manual interaction, while taking the associated function into consideration, and transmits said operational data to the visualization controller in order to represent the function specified by the manual interaction on the visualization unit by means of the visualizing elements.
摘要:
It is an object of the present invention to provide a machining parameter optimizing apparatus deciding a tool axis attitude and a machining zone and deciding a tooling having high stiffness for any profile of a finished workpiece. A tool axis attitude deciding member 21 decides one or plural tool axis attitude. An interference dangerous zone deciding member 23 decides as an interference dangerous zone a zone possible to interfere between a tool or a tool holder and a workpiece during machining by the decided tool axis attitude. A machining simulation member 25 executes a machining simulation based on the interference dangerous zone by the decided tool axis attitude and generates the virtual tool holder in which there is no any interference, and also decides a machining zone in a way of avoiding the interference dangerous zone. A non-interference tooling deciding member 27 deciding the tooling included in a range of a profile of the virtual tool holder, the tooling is a combination of the tool and the tool holder having the highest stiffness.
摘要:
A work model (or an image) is displayed on an image plane of a robot simulator (201), and a measuring portion and a measuring method are designated (202, 203) and a work shape and a work loading state are designated (204), and then it is judged whether or not the measuring portion and the measuring method are good (205). When the measuring portion and the measuring method are good, a program is generated and the processing is completed (207, 208). When the measuring portion and the measuring method are not good, an alarm is given (206), and the continuation (207) or the repetition (201) of the processing is directed. At the time of analyzing the program, the loading (101), the analysis and display of the measuring portion and the measuring method (102, 103) and the work information (104) are designated, and then it is judged whether or not the measuring portion and the measuring method, which have been analyzed, are good (105). When the measuring portion and the measuring method are good, the processing is finished (107). When the measuring portion and the measuring method are not good, an alarm is given (106), and either the completion of the processing (107) or the correction of the program (201) is selected. Due to the foregoing, a burden imposed for raising and maintaining the visual sensor robot system can be reduced.
摘要:
The invention relates to a virtual machine tool for representing operations of machining units of the machine tool, especially operations during machining of a workpiece according to a CNC machining program package, using at least one first visualization unit, in the form of operations of virtual machining units. Said virtual machine tool comprises an operation control which has at least one first data processing unit that determines control commands for operations of the virtual machining units, using a control program processing CNC sets of the CNC machining program package, a visualization control comprising at least one second data processing unit that represents operations of the virtual machining units on the first visualization unit, using a visualization program and geometric configuration data of a stored machine model and the control commands determined by the operation control, and an operator control comprising a third data processing unit that operates the operation control, using an operator control program. The aim of the invention is to improve the virtual machine tool in such manner that the simulation of the machining of a virtual workpiece comes as close as possible to reality. The virtual machine tool according to the invention comprises a tool modeling system which allows the generation of tool configuration data for at least one virtual tool, using tool data and a tool model, and the supply thereof to the visualization program.