摘要:
Methods for forming a sintered bond coat (64) on a silicon-based substrate (14) and articles (50) formed by the methods are disclosed. The methods include applying a bond coat slurry on the silicon-based substrate (14), drying the bond coat slurry on the silicon-based substrate to form a dried bond coat (44), and sintering the dried bond coat (44) in an oxidizing atmosphere to form a sintered bond coat (64) on the silicon-based substrate (14). The bond coat slurry includes a bond coat patching material in a bond coat fluid carrier. The articles (50) include a silicon-based substrate (14), a sintered bond coat (64) formed on the silicon-based substrate (14), and a sintered environmental barrier coating (EBC) (66) formed on the sintered bond coat (64). The sintered bond coat (64) includes a silicon-based phase and an oxide of the silicon-based phase.
摘要:
A method for forming a patch repair on a silicon-based component (30) is disclosed. The method includes applying a patch on a damaged area (32, 34, 36) of a silicon-based component (30), drying the patch to form a dried patch, and sintering in situ the dried patch to form a patch repaired portion (42, 44, 46) of the silicon-based component. The patch includes a patching material and the patching material includes a plurality of silica nanoparticles having a median particle size less than 100 nanometers.
摘要:
There is set forth herein a silicon-based patch formulation comprising about 25 to 66 percent by volume of a solvent; about 4 to 10 percent by volume of a silicon-comprising binding material; and about 30 to 65 percent by volume of a patching material, the patching material comprising particles having one or more non-actinide Group IIIA elements, wherein a molar ratio of the one or more non-actinide Group IIIA elements to silicon within the patch formulation is about 0.95 to 1.25.
摘要:
A method for forming a patch repair on a silicon-based component (30) is disclosed. The method includes applying a patch on a damaged area (32, 34, 36) of a silicon-based component (30), drying the patch to form a dried patch, and sintering in situ the dried patch to form a patch repaired portion (42, 44, 46) of the silicon-based component. The patch includes a patching material and the patching material includes a plurality of nanoparticles having a median particle size less than 100 nanometers. The plurality of nanoparticles includes at least one of silicon, silicon alloy, silica, or a metal silicate.
摘要:
A coating system (20) on a CMC substrate (24) is provided, along with methods of its tape deposition onto a substrate (24). The coating system (20) can include a bond coat (26) on a surface of the CMC substrate (24); a first rare earth silicate coating (28a) on the bond coat (26); a first sacrificial coating (30a) of a first reinforced rare earth silicate matrix on the at least one rare earth silicate layer; a second rare earth silicate coating (28b) on the sacrificial coating; a second sacrificial coating (30b) of a second reinforced rare earth silicate matrix on the second rare earth silicate coating (28b); a third rare earth silicate coating (28c) on the second sacrificial coating (30b); and an outer layer (32) on the third rare earth silicate coating (28c). The first sacrificial coating (30a) and the second sacrificial coating (30b) have, independently, a thickness of about 0.1 mm (4 mils) to about 1.02 mm (40 mils).
摘要:
Methods of forming an environmental barrier coating (20) are disclosed. A method includes disposing a powder-based coating on a substrate (12), heat-treating the powder-based coating at a temperature greater than 800°C and less than 1200°C to form a porous coating that includes surface-connected pores, infiltrating at least some of the surface-connected pores of the porous coating with an infiltrant material to form an infiltrated coating, and sintering the infiltrated coating at a temperature greater than 1200°C and less than 1500°C to form the environmental barrier coating (20) on the substrate (12).
摘要:
A coated seal slot system (10, 200, 500, 600, 700) for turbomachinery includes a first turbine component (20, 220) comprising a first groove (30, 230) having at least one first coating (40, 240, 540, 640, 702) attached to at least a portion of the first groove of the first turbine component, a second turbine component (60, 260) comprising a second groove (70, 270) having at least one second coating (80, 280, 580, 680, 702) attached to at least a portion of the second groove of the second turbine component. The first and the second turbine components are disposable adjacent to each other with the first groove having the first coating and the second groove having the second coating together forming a coated seal slot (100, 400) extending across a gap (12, 212) between the first turbine component and the second turbine component. A seal (110, 310) is disposable in the coated seal slot and extendable across the gap between the first and the second turbine components and engageable with the first coating and the second coating to inhibit leakage of gas through the gap.
摘要:
In one example of the present technology, a method 10 for forming an article includes disposing 11 an electrically conductive coating 120 on a substrate 110. The method further includes disposing 12 a layer stack 150 on the electrically conductive coating 120 by (i) disposing a first barrier coating 130 by electrophoretic deposition; (ii) heat treating the first barrier coating 130; (iii) disposing an electrically conductive layer 140 on the first barrier coating130; and (iv) optionally repeating steps (i) to (iii). The method 10 further includes disposing a second barrier coating 160 on an outermost electrically conductive layer in the layer stack 150 by electrophoretic deposition; and heat treating the second barrier coating 160.