Abstract:
A steel for high-strength spring has an Ac 3 transformation temperature as an indicator of the decarburization performance, which is calculated by Equation (1) below, is from 859 to 885°C, a maximum hardened diameter DI as an indicator of the hardening performance, which is calculated by Equation (2) below, is from 70 to 238 mm, and a temper hardness HRC as an indicator of the spring performance, which is calculated by Equation (3) below, is from 50 to 55. wherein, D 0 = 8.65 × C , f Si =1+0.64×Si, f Mn =1+4.10×%Mn, f P =1+2.83×%P, f S =1-0.62×%S, f Cu =1+0.27×%Cu, f Ni =1+0.52×%Ni, and f Cr =1+2.33×%Cr.
Abstract:
A vertical motion impeller-type shot peening device (50) performs a second shot peening to a coil spring (10) including first shot peening indentations (20). The vertical motion impeller-type shot peening device (50) includes a workpiece holding mechanism (52) including a lower end turn support (84, 85) and an upper end turn support (95, 96), a stress applying mechanism (90) which compresses the coil spring (10), a rotation mechanism (100) which allows the coil spring (10) to rotate around the vertical axis, and a projection mechanism (57) which includes a pair of vertically movable impeller units (55, 56). A first rough surface (21) including first shot peening indentations (20) is formed on a part of end turn portions (10a, 10b) of the coil spring (10). A second rough surface (31) including second shot peening indentations (30) is formed on the entire surface of wire (11) except for the first rough surface (21).
Abstract:
A spring wire (20) is subjected to a first shot peening process (S6) and a second shot peening process (S7). In the first shot peening process (S6), a first shot is projected on the spring wire (20) at a first projectile speed. High kinetic energy of the first shot produces compressive residual stress in a region ranging from the surface of the spring wire (20) to a deep position. In the second spring wire process (S7), a second shot is projected at a second projectile speed lower than the speed of the first shot. The kinetic energy of the second shot is lower than that of the first shot. The low kinetic energy of the second shot increases the compressive residual stress in a region near the surface of the spring wire (20).
Abstract:
This stabilizer (1) is formed using a solid metal rod, is for suppressing left/right wheel displacement, and is provided extending in the vehicle width direction. The diameter of a torsion section (1a) that twist-deforms is 10-32 mm. The stabilizer has a chemical composition including at least 0.15%-0.39% by mass C and including at least Mn, B, and Fe. At least 90% of the metal structure thereof has a martensite structure.
Abstract:
A steel for high-strength spring has an Ac 3 transformation temperature as an indicator of the decarburization performance, which is calculated by Equation (1) below, is from 859 to 885°C, a maximum hardened diameter DI as an indicator of the hardening performance, which is calculated by Equation (2) below, is from 70 to 238 mm, and a temper hardness HRC as an indicator of the spring performance, which is calculated by Equation (3) below, is from 50 to 55.
wherein, D 0 = 8.65 × C , f Si =1+0.64×Si, f Mn =1+4.10×%Mn, f P =1+2.83×%P, f S =1-0.62×%S, f Cu =1+0.27×%Cu, f Ni =1+0.52×%Ni, and f Cr =1+2.33×%Cr.
Abstract translation:一种用于高强度弹簧钢具有Ac3相变温度如在脱碳性能的指标,在所有这是由方程(1)的下方,是从859至885℃的最大硬化直径DI计算为硬化的指示器 这是由方程计算性能,在所有(2)所示,是从70至238毫米,和回火硬度HRC如弹簧性能,所有的指示器,其由等式(3)计算的下方,为50〜55 worin, D 0 = 8.65×C,硅F = 1 + 0.64×硅,锰= F 1 + 4.10×%的Mn,P F = 1 + 2.83×%S = F×1-0.62%S,F的Cu P,= 1 + 0:27×%铜,镍F = 1 + 0:52×%的Ni,及Cr F = 1 + 2:33×%的Cr。
Abstract:
Bending deformation exceeding a yield stress is applied by winding a material for a coil spring on a mandrel at a temperature at which spring-back occurs. Coiling is performed simultaneously with the application of the bending deformation, and the load is removed after the coiling. This spring includes an outside surface region (W3) having a compressive residual stress and a compressive stress reduction region (W4) in which the compressive residual stress is reduced from the outside surface region (W3) toward the center of the material. A stress change portion (P1) at which a change from the compressive residual stress to a tensile residual stress occurs exists between the outside surface region (W3) and the center of the material. The spring further includes a tensile stress peak portion (P2), tensile stress reduction region (W5), and inside surface region (W6). The inside surface region (W6) has the tensile or compressive residual stress having an absolute value smaller than that of the outside surface region (W3).
Abstract:
According to an embodiment, a coil spring is formed of a wire which is helically wound, and includes an end turn portion and an effective portion, and a surface of the wire in the end turn portion includes an area which is softer than a surface of the wire in the effective portion.
Abstract:
A coil spring processing device includes an end positioning device (30), shot peening device (50), and controller (98). The end positioning device (30) positions ends (1c, 1d) of a coil spring (1). The shot peening device (50) includes a turntable mechanism (52), pressure mechanism (93), rotation mechanism (100) which rotates the coil spring (1), and projection mechanism (57) which projects shots. Holding mechanisms (81, 82) each include a lower shifting prevention jig (85) and an upper shifting prevention jig (91). The controller (98) stops a first holding mechanism (81) and a second holding mechanism (82) in rotation stop positions corresponding to end turn portions (1a, 1b) of the coil spring (1).