摘要:
A metal fabrication system includes one or more sensors configured to transmit a first signal relating to a first condition of an environment of the metal fabrication system, processing circuitry coupled to the one or more sensors, and a feedback device coupled to the processing circuitry. The processing circuitry is configured to determine the first condition of the environment based at least in part on the first signal and to compare the first condition to a first threshold. The feedback device is configured to provide a first notification when the first condition satisfies the first threshold.
摘要:
In some implementations, an apparatus includes a body, a receiver in contact with the body, at least one tensioner operable coupled to the receiver, and a strap further comprising a strong and flexible material, each end of the strap operably coupled to one of the at least one tensioner, the strap being in contact with the body.
摘要:
In a friction stir welding method, steel sheets or plates used are each made of high-strength welding structural steel having a chemical composition controlled to a predetermined range, a Pcm value calculated by formula (1) satisfying 0.18 ≤ Pcm ≤ 0.30, and the balance being Fe and incidental impurities, friction stir welding conditions fall under ranges of tool rotational speed: 100 rpm to 1000 rpm, tool rotational torque: 50 N·m to 500 N·m, and welding speed: 10 mm/min to 1000 mm/min, and HI defined by formula (2) is within a range of 1.5 to 20, and satisfies formula (3) in relation with Pcm, Pcm % = C + Si / 30 + Mn + Cr + Cu / 20 + Ni / 60 + Mo / 15 + V / 10 + 5 B HI kJ / mm = 6.28 × RT × RS / TS / 1000 1.5 × 10 9 × Pcm 13.8 ≤ HI ≤ 2.1 × 10 8 × Pcm 10.6
摘要翻译:在摩擦搅拌焊接方法中,使用的钢板或板均由化学组成控制在预定范围的高强度焊接结构钢制成,由公式(1)计算的Pcm值满足0.18‰Pcm‰0.30, 余量为Fe和杂质,摩擦搅拌焊接条件落在工具转速范围为100rpm〜1000rpm,工具转动扭矩为50N·m〜500N·m,焊接速度为10mm / min〜 1000mm / min,由式(2)定义的HI在1.5〜20的范围内,满足式(3)相对于Pcm,Pcm%= C + Si / 30 + Mn + Cr + Cu / 20 + Ni / 60 + Mo / 15 + V / 10 + 5 B HI kJ / mm = 6.28×RT×RS / TS / 1000 1.5×10 9×Pcm 13.8‰¤HI‰2.1×10 8×Pcm 10.6
摘要:
A tool driving section of a friction stir spot welding device is configured to advance and retract each of a pin member (11) and a shoulder member (12). A tool driving control section is configured to control the tool driving section such that an absolute value of a tool average position Tx defined by a following equation: Ap·Pp + As·Ps = Tx, where Ap is a cross-section area of a front end surface of the pin member (11), As is a cross-section area of a front end surface of the shoulder member (12), Pp is a press-fit depth of the pin member (11) press-fitted from a front surface of an object to be welded (60), and Ps is a press-fit depth of the shoulder member (12) press-fitted from the front surface of the object to be welded (60),is small. Thus, especially in a double acting friction stir spot welding, excellent welding quality can be accurately achieved according to welding conditions, and an internal cavity defect can be prevented or suppressed.
摘要:
The present invention provides a novel method and system for tool breakage detection during the friction stir welding procedure on an automated friction stir welding machine. The object of this invention is the integration of an accelerometer sensor which detects tool breakage events in real time and triggers a preprogrammed reaction of CNC controller. In this way, a complete destruction of welding tool is prevented. Another object of the present invention is to provide an automatic reaction of CNC controller that is triggered by an error signal and consequently prevents N.O.K parts with welding faults from entering further production steps.
摘要:
Electric spindle with axial force control intended for friction welding and other uses, of the type used industrially for the automated welding of metal plates or metal elements, characterized in that it incorporates, inside the body of the electric spindle, a force sensor, associated with the tool by means of an internal shaft that can move axially and which, via an electromechanical actuator, allows the real-time local adjustment of the height of the tool above the material to be welded, such as to maintain a constant, controlled force during the welding and/or machining processes. The main advantage of the invention that is presented is that the height is corrected according to the force, automatically in the electric spindle itself, with much greater precision and speed, thereby providing more uniform welding results without irregularities.
摘要:
The invention relates to a method for joining two essentially metal sheet-type workpieces (1, 2). In said method, edge regions (3, 4) of the workpieces to be joined are bent by up to 90° in relation to a plane of the workpiece (1, 2), the bent edge regions (3, 4) being placed against each other, and the edge regions (3, 4) are then heated to a predefined joining temperature by at least one first frictional element (5) that moves relative to the edge regions (3, 4), are subjected to a certain contact pressure (6), and are joined while being deformed.