Abstract:
PROBLEM TO BE SOLVED: To provide a highly reliable method for liquid phase diffusion bonding of dissimilar metal sheets, which method can shorten a junction time, and can secure satisfactory bonding strength. SOLUTION: Two sheets of different metals, which sheets are composed of a galvanized steel sheet 1 and an aluminum alloy sheet 3 and are fixed between a first die 2 of the liquid phase diffusion bonding apparatus and a second die 4 of the liquid phase diffusion bonding apparatus, are brought into close contact with each other and are pressed. High frequency electric current is supplied to a first high frequency induction heating coil 6 provided on the first die 2 and a second high frequency induction heating coil 7 provided on the second die 4 at a specified distance on both sides of a pair of the galvanized steel sheet 1 and the aluminum alloy sheet 3 in the close contact, respectively. The galvanized steel sheet 1 and the aluminum alloy sheet 3 are bonded by the liquid phase diffusion bonding by heating them by induction heating so as to cause the same temperature rise speed and the same temperature. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide an electron acceleration tube having sufficient strength and having no thermal effect such as thermal strain by a simple device in a short time. SOLUTION: In the method for producing an electron acceleration tube, before a plurality of disks 111 made of copper are subjected to normal bonding, the plurality of disks made of copper are connectedly placed on a V-shaped supporting face 181 on a positioning block 180, the connectedly placed disks are pressed to an axial direction, thereafter, laser light is intermittently applied in such a manner that a duty ratio is changed, and welding brazing wire 150 is partially brazed to the circumferential chamfering groove of the joining face in the disks or to the outer circumferential face thereof so as to be temporarily bonded and to be normally bonded in succession. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a clad material manufacturing method in which the manufacturing environment is not limited, no impurities or oxygen are present in a boundary face between a base metal and a dissimilar metal, intermetallic compound such as alloy is not generated on a joining surface of the dissimilar metal, the base metal is not deformed, and dissimilar metal can be joined to a required portion of the base metal in a limited manner. SOLUTION: In the clad material manufacturing method, a metal dissimilar from a base metal 2 (a dissimilar metal) plate 3 is arranged on a surface of the base metal, a tool 1 having projection 12 shorter than the thickness of the dissimilar metal plate 3 is inserted from the dissimilar metal plate 3 side while rotating the tool, and the base metal and the dissimilar metal are mutually diffused and joined to each other on the boundary thereby by rotating and moving the tool 1 and performing friction stir and joining. The tool 1 is inserted so that a tip 121 thereof is in a vicinity of the boundary between the base metal 2 and the dissimilar metal plate 3. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To make the bead width of a high-energy beam wider by melting only one material out of two kinds of different materials and to eventually improve the joint strength. SOLUTION: In superposing and joining the one sheet material 1 and the other sheet material 2 composed of the material different from the one sheet material, only the one sheet material 1 out of the one sheet material 1 and the other sheet material 2 is melted and joined together by simultaneously irradiating the joining part with a plurality of high-energy beams 3 and 3 which are irradiated along the joining direction and are parallel with each other. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a piston having improved durability without causing stress concentration-induced cracking at a boundary portion between an aluminum alloy piston body and a composite reinforced portion. SOLUTION: The piston for an internal combustion engine has a pin boss portion 4 formed in the piston body 1 of an aluminum alloy material for holding a piston pin 6. A flat crowned face 3a is formed at the upper part of the piston body and a circular composite reinforced portion 12 formed by melting a copper material with an electron beam is provided at an intersection point Q between a projection line Y of the axis of the crowned piston pin and a projection plane Z on the front end face of the pin boss portion. The content of the copper material to the aluminum allow material in the composite reinforced portion (a melted portion) is set to be 10-30 wt%. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a structure and a method for joining different kinds of materials securing joining strength. SOLUTION: One side of a clad material 3 and a steel material 1 are resistance-welded and joined, and the other side of the clad material 3 and an aluminum material 2 are joined by friction stir joining. The resistance-welding of the aluminum material 2 and the aluminum layer 3b in the clad material 3, which could not yield stable welding in the conventional technique, is thus abandoned, and the joining strength between the aluminum material 2 and the clad material 3 and the joining strength between the steel material 1 and the aluminum material 2 are secured. COPYRIGHT: (C)2005,JPO&NCIPI