Abstract:
A method is disclosed for fabricating a VLSI multilevel metallization integrated circuit in which a first dielectric layer (10), a thin silicon layer (16), and then a second dielectric layer (18) are deposited on the upper surface of a substrate. A trench (20) is formed in the upper, second dielectric layer leaving a thin layer of the second dielectric layer overlying the thin silicon layer. A contact hole (26) is then etched through the central part of the thin layer of the second dielectric layer, the thin silicon layer and the first dielectric layer to the surface of the substrate. Using the remaining outer portion (24a) of the thin layer of the dielectric layer as a mask over the underlying portion of the thin silicon layer, metal (28) such as tungsten is selectively deposited into the contact hole. The remaining portion of the thin layer of the second dielectric layer is then removed and the trench is selectively filled with a metal that is in electrical contact with the metal filling the contact hole.
Abstract:
A method is disclosed for fabricating a semiconductor integrated circuit which includes the selective deposition of a metal, such as tungsten, into a contact opening formed in a dielectric layer, followed by the deposition of a thin silicon layer over the dielectric and metal-filled opening and the deposition of a second dielectric layer over the thin silicon layer. An opening or trench is formed in the upper second dielectric layer using the silicon as an etch stop, and a metal such as tungsten is selectively deposited to fill the trench wherever the exposed silicon is present. In one embodiment of the invention, prior to the filling of the trench, the exposed silicon is reacted with a blanket layer of a metal to form a metal silicide layer at the lower surface of the trench.
Abstract:
A process is disclosed for making a self-aligned metal (preferably tungsten) connection in an integrated circuit. A contact hole formed in a first dielectric layer on a substrate is filled with metal, after which the first dielectric layer and the metal-filled contact hole are covered with a second dielectric layer. A photoresist layer is formed over the second dielectric layer and is patterned. A trench is formed in the exposed second dielectric layer and a thin layer of silicon or a metal such as tungsten is then sputtered or evaporated to form a layer of the silicon or metal on the upper surface of the patterned photoresist and the bottom and side walls of the trench. The patterned photoresist is removed and the trench is filled with metal.