Abstract:
A curved turbulator configuration is in a radial cooling passage of an airfoil, where the radial cooling passage is defined by at least a leading wall and a trailing wall, and the airfoil includes a tip and a root. The curved turbulator configuration includes a number of spaced curved turbulator pairs positioned along a center-line on an inner surface of the leading wall and a number of spaced complementary curved turbulator pairs positioned along a center-line on an inner surface of the trailing wall. An electrode for forming the curved turbulator configuration in the radial cooling passage includes a leading face having a curved turbulator pattern, a trailing face having a complementary curved turbulator pattern, a conductive core, and an insulating coating disposed thereon that is partly removed.
Abstract:
Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are thermally sprayed to provide a metallic cooling enhancement surface layer to salvage the part.
Abstract:
A casting includes a heat tranfer surface having a pluality of cavities. The plurality of cavities includes a density of at least about 25 cavities per square centimeter to about 1,100 cavities per square centimeter resulting in increased surface area and therefore enhanced heat transfer capability. Also disclosed is a mold for forming a pattern for molding the casting. The mold includes a surface defining a portion of a chamber to which are attached a plurality of particles having an average particle size in a range of about 300 microns to about 2,000 microns.
Abstract:
A casting includes a heat transfer surface having a plurality of cavities. The plurality of cavities include a density of at least about 25 cavities per square centimeter to about 1,100 cavities per square centimeter resulting in increased surface area and therefore enhanced heat transfer capability. Also disclosed is a mold for forming a pattern for molding the casting. The mold includes a surface defining a portion of a chamber to which are attached a plurality of particles having an average particle size in a range of about 300 microns to about 2,000 microns.
Abstract:
The flow of cooling fluid through core tie holes formed between the internal cooling passageways of turbine airfoils is reduced by disposing flow deflectors on the wall adjacent to the holes. The deflectors alter the local static pressure near the holes, thereby minimizing the pressure differential across the holes so as to reduce the flow of cooling fluid.
Abstract:
A modulated flow transfer apparatus for transferring a fluid flow from a static element to a rotor of a gas turbine engine has an annular static inducer for accelerating the fluid flow in a substantially circumferential direction. The inducer has an annular row of identical first and second flow passages with first and second inlets respectively and outlets. First and second flow means direct first and second portions of the flow to the first and second flow passages, respectively. A valve is used for selectively modulating the second portion of the flow which together with a controller may be used for selectively preventing the second portion of flow from flowing through the second flow passages during a first cruise of engine operation and allowing substantially unrestricted flow therethrough during a takeoff mode of engine operation. The second flow means preferably includes an inducer manifold disposed between the valve and the second inlets. Exhaust ducts connect corresponding ones of the second inlets to the inducer manifold. The inducer manifold is preferably disposed inside a plenum used to feed cooling air to the first passages.
Abstract:
A turbine blade includes an airfoil having a root, tip cap, and laterally opposite pressure and suction sides extending between leading and trailing edges. A cooling circuit is disposed inside the airfoil and extends from the tip cap to the root for circulating a coolant. The airfoil also includes a pair of squealer tips extending radially upwardly from the tip cap along the pressure and suction sides which are spaced apart from the leading to trailing edges to define an upwardly open tip cavity. A thermal conductor is fixedly joined to the squealer tips and extends radially inwardly to the tip cap for conducting heat thereto for removal by the coolant. The conductor preferably surrounds the tip cavity inboard of the squealer tips and is coextensive therewith for being protected thereby.
Abstract:
A turbine airfoil has a mesh cooling hole arrangement which includes first and second pluralities of cooling holes formed within the interior structure of the side walls of the airfoil so as to extend between and along but not intersect spaced internal and external surfaces of the side walls extending between leading and trailing edge portions of the airfoil. The cooling holes of each plurality extend generally parallel to one another. The cooling holes of the first and second pluralities intersect so as to define a plurality of spaced apart internal solid nodes in the side walls having pairs of opposite sides interconnected by pairs of opposite corners. The spaced nodes define a multiplicity of hole portions of the cooling holes extending between and along opposite sides of adjacent nodes and a plurality of flow intersections interconnecting the hole portions of the cooling holes and being disposed between the corners of adjacent nodes. The sides of the nodes have lengths which are greater than the widths of the hole portions between adjacent nodes such that when cooling fluid is passed through the cooling holes jet flow actions are created through the hole portions which in turn generate jet interactions at the flow intersections. The jet interactions restrict air flow and produce a pressure drop which creates turbulences in the air flow that enhance convective heat transfer between the airfoil side walls and the cooling air.
Abstract:
A wall adapted for use in a gas turbine engine between a first and a hotter second fluid includes a first side over which is flowable the first fluid, and an opposite second side over which is flowable the second fluid. An elongate slot extends inwardly from the second side and is disposed in flow communication with a plurality of longitudinally spaced apart holes extending inwardly from the first side. The holes are disposed at a compound angle relative to the second side for discharging the first fluid obliquely into the slot and at a shallow discharge angle from the slot along the second side. The holes are also disposed in converging pairs to impinge together in the slot the first fluid channeled therethrough. In a preferred embodiment, the slot has an aft surface including a plurality of longitudinally spaced apart grooves extending from the holes to the wall second side.
Abstract:
A turbine blade squealer tip has a cooling passage arrangement which includes a peripheral end wall surrounding a central portion of an end cap of the squealer tip, an outer peripheral groove defined in an outer surface of the peripheral end wall being spaced outwardly from the central portion of the end cap, and a multiplicity of holes extending through the end wall from the outer groove to an internal source of cooling air flow within the turbine blade, bypassing the central portion of the end cap of the squealer tip. The outer groove which receives the flow of cooling air from outlets of the holes tends to trap the air therein so as to form an annular air seal about the outer surface of the squealer tip end wall which impedes leakage of hot gas flow past the squealer tip.